Lincoln Electric R3R 600-I manual Cylinder may explode if damaged

Page 4

iii

SAFETY

iii

 

 

 

WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Mar ‘95

Image 4
Contents Idealarc R3R Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications R3R 600-I K1381Installation Input Power Connection WarningDuty Cycle Output ConnectionsOperation 2OPERATIONB-2 Output Current Control DialAccessories Optional EquipmentMaintenance Routine MaintenancePower Rectifier Replacement Pocket AmptrolTroubleshooting HOW to USE Troubleshooting GuideFunction Problems Troubleshooting Troubleshooting Troubleshooting Problems Possible Cause Recommended Idealarc Troubleshooting Procedures Procedure for Replacing PC BoardsChecking Current Control Rheostat on Machine Power Silicon Controlled REC- Tifier Test Wiring Diagrams Idealarc R3R-400, 500-I, 500 & 600-I Wiring DiagramDimension Print R3R K817 or K817RPrecaucion Aviso DE

R3R 600-I specifications

The Lincoln Electric R3R 600-I is a state-of-the-art multi-process welding machine that exemplifies innovation and performance in the welding industry. Designed for versatility and efficiency, the R3R 600-I is ideal for a wide range of applications, making it suitable for both professional welding engineers and skilled hobbyists alike.

One of the main features of the R3R 600-I is its multi-process capability. This machine supports MIG, TIG, and Stick welding processes, allowing users to switch between methods depending on their specific project requirements quickly. This versatility is essential for businesses that need to adapt to diverse welding tasks without investing in multiple machines.

Another standout characteristic of the R3R 600-I is its advanced inverter technology. This allows for higher efficiency and reduced energy consumption compared to traditional welding machines. The inverter design results in a lighter and more compact unit, making it easier to transport to job sites. Furthermore, the R3R 600-I boasts a power output range that accommodates various thicknesses and materials, proving its adaptability in different working environments.

This welding machine is equipped with a user-friendly interface that features an intuitive digital display, making it easy for operators to set their parameters and monitor performance in real-time. The adjustable settings allow for fine-tuning to achieve desired results while ensuring optimal arc stability and a smooth finish.

The R3R 600-I also includes Lincoln Electric's proprietary technologies, such as "Auto-Set" and "Advanced Arc Control." Auto-Set simplifies the setup process, enabling users to select material type and thickness, allowing the machine to automatically adjust the voltage and wire feed speed for optimal performance. Advanced Arc Control enhances the arc's quality by providing better control over the welding parameters, resulting in improved penetration and reduced spatter.

Durability is another hallmark of the Lincoln Electric R3R 600-I. Constructed with high-quality materials, this machine is built to withstand the rigors of industrial use while maintaining high performance standards. Its robust design ensures longevity, reducing the need for frequent replacements and maintenance.

In summary, the Lincoln Electric R3R 600-I is a leading multi-process welding machine that combines advanced technology, user-friendly features, and superior build quality. Its ability to perform various welding processes, coupled with energy-efficient inverter technology, makes it an invaluable tool for welders in many industries. Whether tackling heavy-duty industrial projects or intricate craftsmanship, the R3R 600-I stands out as a reliable choice in today's competitive welding landscape.