Lincoln Electric R3R 600-I manual Troubleshooting

Page 17

E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE CAUSE

 

RECOMMENDED

 

(SYMPTOMS)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

 

 

 

E. Machine does not have

1.

Input fuse blown. Machine is

1.

Replace fuse or repair input line.

maximum output (67 to 71 volts).

 

single phased.

 

Check reason for fault.

 

 

2.

One phase of main transformer

2.

Repair.

 

 

 

windings open.

 

 

 

 

3.

Defective power bridge.

3.

Check bridge per

 

 

 

 

 

Troubleshooting Procedures

 

 

 

 

 

Section J and check snubber per

 

 

 

 

 

Section F.

 

 

 

 

 

F. Machine comes on but soon trips

1.

Improper ventilation.

1.

Make sure all case openings are

off while under load and High

 

 

 

free for proper circulation of air.

Temperature Warning Light

 

 

 

 

glows. (Thermostat tripped)

2.

Loaded beyond rating.

2.

Operate at rated current and

 

 

 

 

 

duty cycle.

 

 

3.

Fan inoperative.

3.

Check leads and motor bearings.

 

 

 

 

 

Fan can be tested on 115 volt

 

 

 

 

 

line.

 

 

4.

Shorted diode or SCR in power

4.

Refer to Troubleshooting

 

 

 

rectifier bridge.

 

Procedures Section J and

 

 

 

 

 

Snubber, Section F.

 

 

 

 

 

G.Machine comes on but reduces

1.

Excessive load causing the over-

1.

Reduce load.

to low output under load and

 

load protection on control board

 

 

remains there until the load is

 

to operate.

 

 

broken and arc restarted. See

 

 

 

 

Fault Protection Troubleshooting

2.

Machine output shorted causing

2.

Turn machine off and remove

Section E.

 

overload protection on control

 

short.

 

 

 

board to operate.

 

 

 

 

3.

Control circuit defective.

3.

Replace per PC board,

 

 

 

 

 

Troubleshooting, Section A.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC R3R 600-I

Image 17
Contents Idealarc R3R California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications R3R 600-I K1381 InstallationInput Power Connection Warning InstallationDuty Cycle Output ConnectionsOperation Output Current Control Dial 2OPERATIONB-2Optional Equipment AccessoriesRoutine Maintenance MaintenancePower Rectifier Replacement Pocket AmptrolHOW to USE Troubleshooting Guide TroubleshootingFunction Problems Troubleshooting Troubleshooting Troubleshooting Problems Possible Cause Recommended Idealarc Procedure for Replacing PC Boards Troubleshooting ProceduresChecking Current Control Rheostat on Machine Power Silicon Controlled REC- Tifier Test Idealarc R3R-400, 500-I, 500 & 600-I Wiring Diagram Wiring DiagramsR3R K817 or K817R Dimension PrintPrecaucion Aviso DE

R3R 600-I specifications

The Lincoln Electric R3R 600-I is a state-of-the-art multi-process welding machine that exemplifies innovation and performance in the welding industry. Designed for versatility and efficiency, the R3R 600-I is ideal for a wide range of applications, making it suitable for both professional welding engineers and skilled hobbyists alike.

One of the main features of the R3R 600-I is its multi-process capability. This machine supports MIG, TIG, and Stick welding processes, allowing users to switch between methods depending on their specific project requirements quickly. This versatility is essential for businesses that need to adapt to diverse welding tasks without investing in multiple machines.

Another standout characteristic of the R3R 600-I is its advanced inverter technology. This allows for higher efficiency and reduced energy consumption compared to traditional welding machines. The inverter design results in a lighter and more compact unit, making it easier to transport to job sites. Furthermore, the R3R 600-I boasts a power output range that accommodates various thicknesses and materials, proving its adaptability in different working environments.

This welding machine is equipped with a user-friendly interface that features an intuitive digital display, making it easy for operators to set their parameters and monitor performance in real-time. The adjustable settings allow for fine-tuning to achieve desired results while ensuring optimal arc stability and a smooth finish.

The R3R 600-I also includes Lincoln Electric's proprietary technologies, such as "Auto-Set" and "Advanced Arc Control." Auto-Set simplifies the setup process, enabling users to select material type and thickness, allowing the machine to automatically adjust the voltage and wire feed speed for optimal performance. Advanced Arc Control enhances the arc's quality by providing better control over the welding parameters, resulting in improved penetration and reduced spatter.

Durability is another hallmark of the Lincoln Electric R3R 600-I. Constructed with high-quality materials, this machine is built to withstand the rigors of industrial use while maintaining high performance standards. Its robust design ensures longevity, reducing the need for frequent replacements and maintenance.

In summary, the Lincoln Electric R3R 600-I is a leading multi-process welding machine that combines advanced technology, user-friendly features, and superior build quality. Its ability to perform various welding processes, coupled with energy-efficient inverter technology, makes it an invaluable tool for welders in many industries. Whether tackling heavy-duty industrial projects or intricate craftsmanship, the R3R 600-I stands out as a reliable choice in today's competitive welding landscape.