Lincoln Electric R3R 600-I manual Operation

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B-1

OPERATION

B-1

 

 

 

OPERATION

WARNING

OUTPUT CONTROL

The “current control” dial (labeled “I”) on the front of the machine indicates the output current.

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet cloth- ing.

Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASES can be danger- ous.

• Keep your head out of fumes.

Use ventilation or exhaust to

remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

• Keep flammable material away.

On the R3R 375-I, there is only one dial. On the R3R 500-I, and 600-I, there are two dials. The “A” range controls the current over about 1/2 of the “B” range. A toggle switch on the control panel allows selection of the desired range. The output control can be adjusted while welding.

MACHINE OR REMOTE CURRENT CONTROL SWITCH

Provisions for remote control are standard on each power source. A current control switch on the machine control panel labeled “ “or “ I “ is provided for selecting the desired mode of operation, either remote

(

)or at the machine ( I ).

Do not weld on containers that have held combustibles.

ARC FORCE CONTROL

ARC RAYS can burn.

• Wear eye, ear and body protection.

STARTING THE MACHINE

The “power on-off” switch on the machine control panel energizes the three phase line contactor from a small 115 volt pilot transformer. This in turn energizes the main power transformer.

NOTE: All PC boards are protected by a moisture resistant coating. When the welder is operated, this coating will “bake off” of certain power resistors that normally operate at high temperatures, emitting some smoke and odor for a short time. These resistors and the PC board beneath them may become blackened. This is a normal occurrence and does not damage the component or affect the machine performance.

PILOT LIGHT

The arc force control, located on the right side of the front control panel, is calibrated from one to ten. For most welding, the dial should be set at approximately mid-range, 5-6. Adjustments up or down can then be made depending on the electrode, procedures, and operator preference. Lower settings will provide less short circuit current and a softer arc. A setting that is too low may cause the electrode to stick in the puddle. Higher settings will provide a higher short circuit cur- rent and a more forceful arc. Excessive spatter may result if the control setting is too high. For most TIG welding applications, adjust this control to minimum for best operating characteristics.

INTERNATIONAL SYMBOLOGY REFERENCE

The R3R name plates feature international symbols in describing the function of the various components. Below are the symbols used and an explanation of what each represents.

A. POWER ON-OFF SWITCH

The while light on the machine control panel indicates when The line contactor is energized.

NOTE: If the amber High Temperature Warning Light is lit, it indicates that one or both of the protective ther- mostats has opened the line contactor.

IDEALARC R3R 600-I

On

Off

Power Input

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Contents Idealarc R3R Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications R3R 600-I K1381Duty Cycle InstallationInput Power Connection Warning Output ConnectionsOperation 2OPERATIONB-2 Output Current Control DialAccessories Optional EquipmentPower Rectifier Replacement MaintenanceRoutine Maintenance Pocket AmptrolTroubleshooting HOW to USE Troubleshooting GuideFunction Problems Troubleshooting Troubleshooting Troubleshooting Problems Possible Cause Recommended Idealarc Troubleshooting Procedures Procedure for Replacing PC BoardsChecking Current Control Rheostat on Machine Power Silicon Controlled REC- Tifier Test Wiring Diagrams Idealarc R3R-400, 500-I, 500 & 600-I Wiring DiagramDimension Print R3R K817 or K817RPrecaucion Aviso DE

R3R 600-I specifications

The Lincoln Electric R3R 600-I is a state-of-the-art multi-process welding machine that exemplifies innovation and performance in the welding industry. Designed for versatility and efficiency, the R3R 600-I is ideal for a wide range of applications, making it suitable for both professional welding engineers and skilled hobbyists alike.

One of the main features of the R3R 600-I is its multi-process capability. This machine supports MIG, TIG, and Stick welding processes, allowing users to switch between methods depending on their specific project requirements quickly. This versatility is essential for businesses that need to adapt to diverse welding tasks without investing in multiple machines.

Another standout characteristic of the R3R 600-I is its advanced inverter technology. This allows for higher efficiency and reduced energy consumption compared to traditional welding machines. The inverter design results in a lighter and more compact unit, making it easier to transport to job sites. Furthermore, the R3R 600-I boasts a power output range that accommodates various thicknesses and materials, proving its adaptability in different working environments.

This welding machine is equipped with a user-friendly interface that features an intuitive digital display, making it easy for operators to set their parameters and monitor performance in real-time. The adjustable settings allow for fine-tuning to achieve desired results while ensuring optimal arc stability and a smooth finish.

The R3R 600-I also includes Lincoln Electric's proprietary technologies, such as "Auto-Set" and "Advanced Arc Control." Auto-Set simplifies the setup process, enabling users to select material type and thickness, allowing the machine to automatically adjust the voltage and wire feed speed for optimal performance. Advanced Arc Control enhances the arc's quality by providing better control over the welding parameters, resulting in improved penetration and reduced spatter.

Durability is another hallmark of the Lincoln Electric R3R 600-I. Constructed with high-quality materials, this machine is built to withstand the rigors of industrial use while maintaining high performance standards. Its robust design ensures longevity, reducing the need for frequent replacements and maintenance.

In summary, the Lincoln Electric R3R 600-I is a leading multi-process welding machine that combines advanced technology, user-friendly features, and superior build quality. Its ability to perform various welding processes, coupled with energy-efficient inverter technology, makes it an invaluable tool for welders in many industries. Whether tackling heavy-duty industrial projects or intricate craftsmanship, the R3R 600-I stands out as a reliable choice in today's competitive welding landscape.