Lincoln Electric IM366-B manual SP 100 Wiring Diagram

Page 26

SP 100 WIRING DIAGRAM

 

 

 

 

 

 

 

 

Do not operate with covers removed.

 

 

 

 

 

ARC VOLTAGE

 

 

Disconnect input power by unplugging

 

 

 

 

 

 

 

power cord before servicing

 

 

CONTROL P.C. BOARD

 

 

5K

 

 

Do not touch electrically live parts

 

 

 

 

 

 

 

7

 

7

 

 

R1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Only qualified persons should install, use or

 

 

 

 

 

205

207

HIGH VOLTAGE

 

 

 

 

 

service this machine.

 

 

 

 

 

 

 

32A

 

32A

 

 

 

 

can kill

 

 

*

206

 

 

 

 

 

 

 

GAS

 

 

( J2 )

 

 

 

 

 

 

 

 

 

 

SOLENOID

( J1 )

*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE SPEED

N.C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R2

 

531

31A

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

 

 

 

 

 

 

 

 

 

 

 

208

 

203

GUN TRIGGER

THERMOSTAT

 

 

 

 

32

205 206

541 539 203 204

203

209 213

211 208

 

209

 

 

212

 

(MOUNTED TO

 

 

 

207

 

 

 

 

 

 

DIODE HEATSINK)

 

 

 

 

 

 

 

 

 

 

 

 

 

213

 

211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO GROUND

FAN

 

 

 

 

 

 

 

 

 

 

539

(W)

 

 

 

PER NATIONAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL CODE

 

 

 

 

 

 

 

 

 

 

 

+

WIRE FEED MOTOR

 

 

 

 

 

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

541

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

OUTPUT CHOKE

(B)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

L2

L1

AUX WDG.

 

 

204

 

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

31A 531

 

 

 

 

204

 

 

 

 

 

 

 

 

BREAKER

 

D1

 

 

 

 

 

 

 

 

 

ON-OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D2

 

 

204

 

GUN CABLE

 

 

SWITCH

31

 

 

 

202

 

 

+

 

 

 

 

 

 

 

 

 

 

 

CONDUCTOR

 

 

 

 

 

 

 

N.A.

 

 

N.D.

59,000

f

 

 

 

 

 

 

 

 

 

 

C1

40V

 

 

BLOCK

 

 

N.C.

 

 

 

 

N.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

201

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

 

N.B., N.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D4

 

 

 

 

 

 

 



  

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

D3

203

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOWORK

 

 

 

 

 

 

 

 

 

203

 

 

 

 

 

NOTES:

N.A. DIODES D1 & D3 ARE MOUNTED ON THE OUTSIDE HEATSINK. N.B. DIODES D2 & D4 ARE MOUNTED ON THE INSIDE HEATSINK,

WHICH IS CLOSEST TO THE CENTER PANEL. N.C. COMPONENT VIEWED FROM REAR.

N.D. BOLTED ALUMINUM CONNECTIONS REQUIRE JOINT COMPOUND. SEE OPERATING MANUAL WHEN REATTACHING.

*CONNECTOR CAVITY NUMBER

 

 

J1

 

 

 

J2

 

 

1

2

3

1

2

3

4

5

4

5

6

6

7

8

9

10

LATCHLATCH

CAVITY NUMBERING SEQUENCE (COMPONENT SIDE OF BOARD)

ELECTRICAL SYMBOLS PER E1537

LEAD COLOR CODE:

B-BLACK W-WHITE

11-12-93K

M16576

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Page 25 Page 27
Contents SP-100 Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Explanation of Symbols That Appear on this Equipment Please Examine Carton and Equipment For Damage ImmediatelyRecommended Processes and Equipment Optional AccessoriesProduct Description Unpacking the SP-100 K462 InstallationSafety Precautions Type K462Description of Controls Work Cable and Clamp InstallationWork Clamp Installation LocationWelding Wire Loading GUN InstallationWire Feed Drive Roll Work Cable InstallationRequirements for CSA Rated Output Electrical Input ConnectionCode Requirements Optional Accessories Installation Shielding GASOperating Instructions Selecting a Wire Spool SizeFeeding Welding Wire Duty CycleMaking a Weld Wire Feed Overload ProtectionOverload Protection Shutdown SELF-SHIELDED Fcaw Welding ARC Learning to WeldARC-WELDING Circuit Correct Welding Position Machine SET UP for the SELF- Shielded Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding Speed Common MetalsCorrect Electrical Stickout Helpful HintsWelding in the Vertical Position Welding ProceduresTypes of Welds Gmaw MIG Welding ARC Process SelectionCorrect Way to Strike an Arc Machine Setup for the Gmaw MIG ProcessWelding Techniques for the Gmaw MIG Process Welding in the Vertical PositionTo Eliminate a Ropey Convex Bead in order Troubleshooting WeldsProper GUN Handling To Correct Poor Penetration in order of importanceRoutine Maintenance Electric Shock can killLiner trim length for the Magnum 100L gun. red trigger General Troubleshooting Guide Problem Possible Cause What To DoPage SP 100 Wiring Diagram Page How To Read Shop Drawings $700.00Inflammable Votre corps GroundFuera del área de trabajo Cuerpo PerschutzUse ventilation or exhaust to Keep your head out of fumesGuards off Desconectar el cable de ali No operar con panel abierto oWarranty Period Statement of Warranty To Obtain Warranty CoverageWarranty Repair Warranty Costs
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