Lincoln Electric IM366-B manual Routine Maintenance, Electric Shock can kill

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ROUTINE MAINTENANCE

WARNING

ELECTRIC SHOCK can kill.

•Disconnect input power by removing plug from receptacle before working inside SP-100.

•Use only grounded receptacle.

•Do not touch electrically "hot" parts inside SP-100.

•Have qualified personnel do the maintenance and troubleshooting work.

Requires NO Maintenance

•Drive Motor and Gearbox - Lifetime lubrication

•Fan Motor - Lifetime lubrication.

•Wire Reel Spindle - Do NOT lubricate shaft.

Before Each Use

•Check over machine and accessories for any obvious condition that may prevent safe performance or operation, repair or replace items as necessary to correct any abnormal condition.

After 5 minutes of welding or when spatter accumulates in nozzle

•Clean nozzle to avoid bridging between nozzle and contact tip which results in shorted nozzle, poor welds and overheated gun. Hint: Anti-stick spray or gel available from a welding supply distributor may reduce buildup and aid in spatter removal.

After each spool of wire feed

•Remove contact tip and clean inside diameter with short piece of wire

•Clean cable liner - when rough and erratic wirefeeding occur.

After feeding 50# of Flux Cored Wire or 300# of Solid Wire

Unplug machine or turn power switch to OFF - "O" position. Remove gun and cable from machine.

Remove gas nozzle and contact tip from gun

Lay cable out straight - blow out gently with compressed air - Bend cable back and forth - blow out again - Repeat until clean. CAUTION Excessive pressure at start may cause the dirt to form a plug.

Perodically As Required

•Blow dirt out of the welder with low pressure air to eliminate excessive dirt and dust buildup that could cause welder to run hot.

•Vacuum accumulated dirt from gearbox and wire feed section.

•Inspect the incoming guide tube and clean inside diameter if necessary. Replace when excessively worn.

•Replace Contact Tip - when hole is enlarged or elongated

Unplug machine or turn power switch to OFF - "O" position.

Unscrew nozzle by turning counterclockwise.

Unscrew contact tip by turning counterclockwise

Replace contact tip - use correct size - see stencil on tip - tighten snugly. Replace gas nozzle.

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Contents SP-100 Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Explanation of Symbols That Appear on this Equipment Please Examine Carton and Equipment For Damage ImmediatelyProduct Description Optional AccessoriesRecommended Processes and Equipment Unpacking the SP-100 K462 InstallationSafety Precautions Type K462Description of Controls Work Cable and Clamp InstallationWork Clamp Installation LocationWelding Wire Loading GUN InstallationWire Feed Drive Roll Work Cable InstallationCode Requirements Electrical Input ConnectionRequirements for CSA Rated Output Optional Accessories Installation Shielding GASOperating Instructions Selecting a Wire Spool SizeFeeding Welding Wire Duty CycleOverload Protection Shutdown Wire Feed Overload ProtectionMaking a Weld ARC-WELDING Circuit Learning to WeldSELF-SHIELDED Fcaw Welding ARC Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF- Shielded Fcaw ProcessCorrect Welding Position Correct Welding Speed Common MetalsCorrect Electrical Stickout Helpful HintsTypes of Welds Welding ProceduresWelding in the Vertical Position Gmaw MIG Welding ARC Process SelectionCorrect Way to Strike an Arc Machine Setup for the Gmaw MIG ProcessWelding Techniques for the Gmaw MIG Process Welding in the Vertical PositionTo Eliminate a Ropey Convex Bead in order Troubleshooting WeldsProper GUN Handling To Correct Poor Penetration in order of importanceRoutine Maintenance Electric Shock can killLiner trim length for the Magnum 100L gun. red trigger General Troubleshooting Guide Problem Possible Cause What To DoPage SP 100 Wiring Diagram Page How To Read Shop Drawings $700.00Inflammable Votre corps GroundFuera del área de trabajo Cuerpo PerschutzUse ventilation or exhaust to Keep your head out of fumesGuards off Desconectar el cable de ali No operar con panel abierto oWarranty Period Statement of Warranty To Obtain Warranty CoverageWarranty Repair Warranty Costs
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