Lincoln Electric IM366-B Description of Controls, Location, Work Cable and Clamp Installation

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DESCRIPTION OF CONTROLS

Become familiar with the SP-100 controls and compo- nents before attempting to weld. Refer to illustrations and lettered items below for brief descriptions.

A.Wire speed — Controls the wire speed from 50 – 400 in./min (1.3 – 10 m/min). The control can be preset on the dial to the setting specified on the SP-100 Application Chart located on the inside of the wire feed section door. Wire speed is not affected when changes are made in the voltage control. The control is marked (“olo”)

B.Power ON/OFF switch — When the power is on, the fan motor will run and air will be exhausted out the louvers in the front of the machine. The welding output and wire feeder remain off until the gun trigger is pressed.

C.Voltage control — A continuous control that gives full range adjustment of power source output volt- age. Can be adjusted while welding.

D.Thumbscrew — secures gun and cable assembly.

E.Positive (+) and negative (–) output terminals.

F.Shielding gas hose (factory installed, not shown)

— routed from gas solenoid inside rear of machine to gun connector block.

G.Gun trigger lead connectors.

H.Circuit breaker — Protects machine from damage if maximum output is exceeded. Button will extend out when tripped. (Manual reset.)

I.Wire spool spindle.

J.Gas solenoid inlet fitting.

K.Power cord.

L.Spring loaded pressure arm — adjusts pressure of idle roll on wire.

M.Wire feed gearbox and gun connector block.

N.Wire feed section door — With application chart for machine setting procedures.

O.Gun cable and control lead access hole.

P.Work cable access hole.

LOCATION

Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air pas- sages and cause overheating.

WORK CABLE AND CLAMP INSTALLATION

Work Clamp Installation

Attach the work clamp to the work cable per the fol- lowing:

1.Unplug the machine or turn the power switch to the “Off” position.

2.Insert the work cable terminal lug with the larger hole through the strain relief hole in the work clamp as shown below.

3.Fasten securely with the bolt and nut provided.

Work cable

Work clamp

C

G HJ

IK

B

F

A

E

D L

M

N

P

O

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Contents SP-100 Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéTable of Contents Please Examine Carton and Equipment For Damage Immediately Explanation of Symbols That Appear on this EquipmentOptional Accessories Product DescriptionRecommended Processes and Equipment Safety Precautions InstallationUnpacking the SP-100 K462 Type K462Work Clamp Installation Work Cable and Clamp InstallationDescription of Controls LocationWire Feed Drive Roll GUN InstallationWelding Wire Loading Work Cable InstallationElectrical Input Connection Code RequirementsRequirements for CSA Rated Output Shielding GAS Optional Accessories InstallationFeeding Welding Wire Selecting a Wire Spool SizeOperating Instructions Duty CycleWire Feed Overload Protection Overload Protection ShutdownMaking a Weld Learning to Weld ARC-WELDING CircuitSELF-SHIELDED Fcaw Welding ARC Machine SET UP for the SELF- Shielded Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessCorrect Welding Position Correct Electrical Stickout Common MetalsCorrect Welding Speed Helpful HintsWelding Procedures Types of WeldsWelding in the Vertical Position Process Selection Gmaw MIG Welding ARCWelding Techniques for the Gmaw MIG Process Machine Setup for the Gmaw MIG ProcessCorrect Way to Strike an Arc Welding in the Vertical PositionProper GUN Handling Troubleshooting WeldsTo Eliminate a Ropey Convex Bead in order To Correct Poor Penetration in order of importanceElectric Shock can kill Routine MaintenanceLiner trim length for the Magnum 100L gun. red trigger Problem Possible Cause What To Do General Troubleshooting GuidePage SP 100 Wiring Diagram Page $700.00 How To Read Shop DrawingsFuera del área de trabajo Cuerpo GroundInflammable Votre corps PerschutzGuards off Keep your head out of fumesUse ventilation or exhaust to Desconectar el cable de ali No operar con panel abierto oWarranty Repair Statement of Warranty To Obtain Warranty CoverageWarranty Period Warranty Costs