Lincoln Electric IM10064 manual TIG Welding, Typical Current Ranges 1 for Tungsten ELECTRODES2

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B-6

OPERATION

B-6

The ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a soft or more forceful digging arc (crisp). Increasing the number from -10(soft) to +10(crisp) increases the short circuit current which results in a more forceful digging arc.

Typically a forceful digging arc is preferred for root and hot passes. A softer arc is preferred for fill and cap pass- es where weld puddle control and deposition (“stacking” of iron) are key to fast travel speeds. This can also increase spatter.

It is recommended that the ARC CONTROL be set to the minimum number without electrode sticking. Start with the dial set at 0.

NOTE: With the VRD switch in the “ON” position there is no output in the DOWNHILL PIPE mode. For indicator light operation, see Table B.1.

TIG WELDING

The TOUCH START TIG setting of the MODE switch is for DC TIG (Tungsten Inert Gas) welding. To initiate a weld, the OUTPUT CONTROL dial is first set to the desired current and the tungsten is touched to the work. During the time the tungsten is touching the work there is very little voltage or current and, in general, no tungsten contamination. Then, the tungsten is gently lifted off the work in a rocking motion, which establishes the arc.

When in the TOUCH START TIG mode and when a Amptrol is connected to the 6-Pin connector the OUT- PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol.

The ARC CONTROL is not active in the TIG mode. To STOP a weld, simply pull the TIG torch away from the work.

When the arc voltage reaches approximately 30 Volts the arc will go out and the machine will reset the cur- rent to the Touch Start level.

To reinitiate the arc, retouch the tungsten to the work and lift. Alternatively, the weld can be stopped by releasing the Amptrol or arc start switch.

The VANTAGE® 580 can be used in a wide variety of DC TIG welding applications. In general the ʻTouch Startʼ feature allows contamination free starting with- out the use of a Hi-frequency unit. If desired, the K930-2 TIG Module can be used with the VANTAGE® 580 . The settings are for reference.

VANTAGE® 580 settings when using the K930-2 TIG Module with an Amptrol or Arc Start Switch:

Set the MODE Switch to the TOUCH START TIG setting.

Set the "IDLER" Switch to the "AUTO" position.

Set the "WELDING TERMINALS" switch to the "REMOTELY CONTROLLED" position.

TABLE B.3

TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES(2)

Tungsten Electrode

DCEN (-)

DCEP (+)

Approximate Argon Gas Flow

 

TIG TORCH

 

Diameter in. (mm)

 

 

Flow Rate C.F.H. ( l

/min.)

 

Nozzle Size (4), (5)

 

 

 

 

 

 

 

 

 

 

 

 

 

1%, 2% Thoriated

1%, 2% Thoriated

Aluminum

 

 

Stainless Steel

 

 

 

 

 

Tungsten

Tungsten

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.010

(.25)

2-15

(3)

3-8

(2-4)

 

3-8

(2-4)

#4, #5, #6

 

0.020

(.50)

5-20

(3)

5-10

(3-5)

 

5-10

(3-5)

 

 

0.040

(1.0)

15-80

(3)

5-10

(3-5)

 

5-10

(3-5)

 

 

1/16

(1.6)

70-150

10-20

5-10

(3-5)

 

9-13

(4-6)

#5, #6

 

3/32

(2.4)

150-250

15-30

13-17

(6-8)

 

11-15

(5-7)

#6, #7, #8

 

1/8

(3.2)

250-400

25-40

15-23

(7-11)

 

11-15

(5-7)

 

 

5/32

(4.0)

400-500

40-55

21-25

(10-12)

 

13-17

(6-8)

#8, #10

 

3/16

(4.8)

500-750

55-80

23-27

(11-13)

 

18-22

(8-10)

 

 

1/4

(6.4)

750-1000

80-125

28-32

(13-15)

 

23-27

(11-13)

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.

(2)Tungsten electrodes are classified as follows by the American Welding Society (AWS):

Pure

EWP

1% Thoriated

EWTh-1

2% Thoriated

EWTh-2

Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications.

(3)DCEP is not commonly used in these sizes.

(4)TIG torch nozzle "sizes" are in multiples of 1/16ths of an inch:

# 4 = 1/4 in.

(6 mm)

# 5

= 5/16 in.

(8 mm)

# 6

= 3/8 in.

(10 mm)

# 7

= 7/16 in.

(11 mm)

# 8

= 1/2 in.

(12.5 mm)

#10 = 5/8 in.

(16 mm)

(5)TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to breakage, but cannot withstand high temperatures and high duty cycles.

VANTAGE® 580

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Contents Vantage Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Thank You Table of Contents Section D Section ESection F SeriesInstallation Technical Specifications Vantage 580 K2963-1Safety Precautions VRD Voltage Reduction DeviceLocation and Ventilation PRE-OPERATION Engine Service Vehicle MountingTowing OILBattery Connection Remote ControlFuel Engine Cooling SystemElectrical Connections Auxiliary Power Receptacles Standby Power ConnectionsConnection of Lincoln Electric Wire Feeders Connection of LN-15 to the Vantage Shut the welder offAcross The-Arc Model Control Cable ModelInstallation Operation General DescriptionWeld Mode Selector Switch Figure B.1Wire Feeder Voltmeter Switch Table B.1Engine Stop Switch Battery Disconnect SwitchEngine Controls Glow Plug Push ButtonStopping the Engine Welder OperationConstant Current CC-STICK Welding Duty CycleTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 Wire WELDING-CV Auxiliary PowerARC Gouging Accessories Field Installed Options / AccessoriesStick Options TIG OptionsWire Feeder Options Maintenance Routine MaintenanceAIR Cleaner Engine OIL ChangeOIL Filter Change Service Instructions Cooling System Tightening the FAN BeltBleeding the Fuel System Engine Adjustment Battery MaintenanceServicing Optional Spark Arrestor Welder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility LincolnContact your local Lincoln Welding without a control cable Troubleshooting Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Dimension Print VantagePrecaucion Warnung

IM10064 specifications

The Lincoln Electric IM10064 is a cutting-edge welding machine, designed to meet the diverse needs of both professionals and hobbyists. Renowned for its reliability and performance, the IM10064 stands out by incorporating advanced technologies and features that enhance usability and efficiency.

One of the main features of the IM10064 is its compact and portable design. Weighing significantly less than many other models in its category, it allows for easy transportation to job sites or workshops. Its user-friendly interface includes an easy-to-read digital display, offering precise control over welding parameters, which is crucial for achieving optimal results.

A significant technological advancement in the IM10064 is its inverter technology. This allows the machine to provide a stable and consistent arc, crucial for various welding applications including MIG, TIG, and stick welding. The inverter design not only contributes to its lightweight nature but also increases energy efficiency, reducing operational costs while delivering high performance.

The IM10064 is equipped with a range of power settings, making it suitable for welding different materials and thicknesses. Whether you are working with thin sheets or thicker components, this machine can be adjusted to match the specific requirements of the job. The versatile design ensures that it can be used across various industries and applications, from fabrication and repair to automotive and metal art projects.

Another prominent characteristic is the machine's durable construction. Lincoln Electric has built the IM10064 with high-quality materials that provide resilience against wear and tear in harsh working environments. This durability extends the life of the machine, making it a wise investment for users who demand reliability.

Additionally, the IM10064 features built-in safety mechanisms, such as over-temperature protection and a duty cycle indicator, ensuring that users can operate the machine with confidence. This focus on safety not only protects the operator but also enhances the longevity of the equipment.

In summary, the Lincoln Electric IM10064 is a sophisticated welding solution that combines portability, cutting-edge inverter technology, and durability. Its range of power settings, user-friendly controls, and robust safety features make it an ideal choice for professionals and enthusiasts alike, seeking efficiency and quality in their welding tasks.