Lincoln Electric IM10064 manual Troubleshooting

Page 37

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

Engine will not go to high idle when

1.

Auxiliary power load is less than

 

 

 

using auxiliary power.

 

100 watts. Idler may not respond

 

 

 

 

 

with less than a 100 watt load. Set

 

 

 

 

 

idler to "High".

 

 

 

 

2.

Faulty PC board.(Control or Idler).

 

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle

1.

Faulty idler solenoid. Check for

 

 

 

under weld or auxiliary loading.

 

bent linkage or broken spring.

 

 

 

 

2.

Faulty PC board.(Control or Idler).

 

 

 

 

 

 

 

 

 

 

 

Engine does not develop full

1.

Fuel filter clogged, Replace.

 

 

 

power. Engine runs rough.

2.

Air filter clogged, clean or replace.

 

 

 

 

3.

High idle setting incorrect, check

 

 

 

 

 

and adjust if required.

 

 

 

 

4.

Valves out of adjustment.

 

 

 

 

5.

Fuel contaminated with water or

 

 

 

 

 

sediment. Check fuel pre-filter

 

 

 

 

 

and empty of water, bleed fuel

 

 

 

 

 

system. Replace fuel in tank if

 

 

 

 

 

needed.

 

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle when

1.

Broken spring on Idle Solenoid,

 

 

 

attempting to weld or using auxil-

 

solenoid linkage binding, Faulty

If all recommended possible

areas

 

iary power. Switching to manual

 

PC board (Control or Idler), low

of misadjustment have

been

 

high idle does not work.

 

idle speed set too low on idle

checked and the problem persists,

 

 

 

solenoid.

Contact your local Lincoln

 

 

 

 

 

 

Authorized Field Service Facility.

 

Engine will not shut off.

1.

Fuel Shutdown solenoid not func-

 

 

 

 

 

 

tioning properly / linkage binding.

 

 

 

 

 

Stop engine by shutting off valve

 

 

 

 

 

located on main fuel filter. Contact

 

 

 

 

 

authorized local Engine Service

 

 

 

 

 

Shop.

 

 

 

 

 

 

 

Engine does not develop full power. 1. Fuel filter dirty/clogged. Replace.

 

 

Low weld and auxiliary output.

2. Air filter dirty/clogged. Replace Air

 

Engine runs rough.

 

Filter Element.

 

 

 

 

3. Fouled fuel injector(s). Contact

 

 

 

 

authorized Engine Service Shop.

 

 

 

 

4. Fuel contaminated with water.

 

 

 

 

Check water separator for water.

 

 

 

 

Clean and replace as needed.

 

 

 

 

Replace fuel in tank.

 

 

 

 

5. Cracked or loose fuel hose.

 

 

 

 

Replace hose and tighten clamps.

 

 

 

 

6. Valves out of adjustment. Contact

 

 

 

 

authorized local Engine Service

 

 

 

 

Shop.

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE® 580

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Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Thank You Table of Contents Section E Section DSection F SeriesTechnical Specifications Vantage 580 K2963-1 InstallationVRD Voltage Reduction Device Safety PrecautionsLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILRemote Control Battery ConnectionFuel Engine Cooling SystemElectrical Connections Standby Power Connections Auxiliary Power ReceptaclesConnection of LN-15 to the Vantage Shut the welder off Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelInstallation General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchBattery Disconnect Switch Engine Stop SwitchEngine Controls Glow Plug Push ButtonWelder Operation Stopping the EngineConstant Current CC-STICK Welding Duty CycleTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingTable B.3 Auxiliary Power Wire WELDING-CVARC Gouging Field Installed Options / Accessories AccessoriesStick Options TIG OptionsWire Feeder Options Routine Maintenance MaintenanceEngine OIL Change AIR CleanerOIL Filter Change Service Instructions Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark Arrestor Gfci Module Testing and Resetting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingLincoln Authorized Field Service FacilityContact your local Lincoln Welding without a control cable Troubleshooting Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Vantage Dimension PrintPrecaucion Warnung

IM10064 specifications

The Lincoln Electric IM10064 is a cutting-edge welding machine, designed to meet the diverse needs of both professionals and hobbyists. Renowned for its reliability and performance, the IM10064 stands out by incorporating advanced technologies and features that enhance usability and efficiency.

One of the main features of the IM10064 is its compact and portable design. Weighing significantly less than many other models in its category, it allows for easy transportation to job sites or workshops. Its user-friendly interface includes an easy-to-read digital display, offering precise control over welding parameters, which is crucial for achieving optimal results.

A significant technological advancement in the IM10064 is its inverter technology. This allows the machine to provide a stable and consistent arc, crucial for various welding applications including MIG, TIG, and stick welding. The inverter design not only contributes to its lightweight nature but also increases energy efficiency, reducing operational costs while delivering high performance.

The IM10064 is equipped with a range of power settings, making it suitable for welding different materials and thicknesses. Whether you are working with thin sheets or thicker components, this machine can be adjusted to match the specific requirements of the job. The versatile design ensures that it can be used across various industries and applications, from fabrication and repair to automotive and metal art projects.

Another prominent characteristic is the machine's durable construction. Lincoln Electric has built the IM10064 with high-quality materials that provide resilience against wear and tear in harsh working environments. This durability extends the life of the machine, making it a wise investment for users who demand reliability.

Additionally, the IM10064 features built-in safety mechanisms, such as over-temperature protection and a duty cycle indicator, ensuring that users can operate the machine with confidence. This focus on safety not only protects the operator but also enhances the longevity of the equipment.

In summary, the Lincoln Electric IM10064 is a sophisticated welding solution that combines portability, cutting-edge inverter technology, and durability. Its range of power settings, user-friendly controls, and robust safety features make it an ideal choice for professionals and enthusiasts alike, seeking efficiency and quality in their welding tasks.
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