Lincoln Electric DC-400 manual Amptrol ADAPTER CAbLE K843, Hi-Frequency Kit

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ACCESSORIES

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AMPTROL™ ADAPTER CAbLE (K843)

A five wire cable, 12” (.30m) long, is available for easy connection of standard K963 Hand Amptrol or K870 Foot Amptrol. The cable has a 6-pin MS-style connec- tor which connects to the Amptrol and terminals which connect to 75, 76 and 77 on the machine terminal strip and to the case grounding screw. The Amptrol will control the same range of output as the current control on the welder. (If a smaller range of control is desired for finer adjustment, a K775 Remote may be used in conjunction with the Amptrol Adapter Cable Kit. Connection information is included with the Amptrol Adapter Cable Kit.) The Amptrol arc start

switch is nonfunctional in this application.

REMOTE CONTROL ADAPTER CAbLE (K864)

For easy moving of the machine, optional undercar- riages are available with either steel (K817) or rubber tired (K817R) wheels or a platform undercarriage (K841) with mountings for two gas cylinder at rear of welder.

Install per instructions provided with trailer.

S T R A I G H T P L U G ( 1 4 P I N )

T O P O W E R S O U R C E

C A B L E R E C E P T A C L E ( 6 S O C K E T )

T O : 1 ) K 8 5 7 R E M O T E C O N T R O L 2 ) K 9 6 3 H A N D A M P T R O L

3 ) K 8 7 0 F O O T A M P T R O L

C A B L E R E C E P T A C L E ( 1 4 S O C K E T ) T O L N - 7 W I R E F E E D E R

A “V” cable 12” (.30m) long to connect a K857 Remote Control, K963 Hand Amptrol or K870 Foot Amptrol (6-pin connector) with a wire-feeder (14-pin connector) and the machine (14-pin connector). If a remote control or amptrol is used alone the wire-feed- er connection is then not used.

MULTIPROCESS SWITCH (K804-1)

Field installed kit that mounts on the front of the DC- 400, and includes hinged covers over its output studs. The switch has three positions: Positive semiautomat- ic / automatic, negative semiautomatic / automatic, and stick / air carbon arc. Required when using the DC-400 for both semiautomatic/automatic and stick / air carbon arc. The field installed kit is equivalent to the factory installed option. For details on the Multiprocess Switch, see the section for Installation of Equipment Required for Recommended Processes.

HI-FREQUENCY KIT

(K799 CODES 8634 AND AbOVE ONLY)

Kit supplies the high frequency plus gas valve for DC TIG welding. The DC-400 is shipped with proper R.F. bypass circuitry installed to protect the control circuit when welding with a HI-FREQ unit. K844 Water Valve Option Kit can be used with K799 when TIG welding with water cooled torches.

UNDERCARRIAGES (K817, K817R, K817P K841)

IDEALARC® DC-400

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Contents Safety Depends on You Idealarc DC-400Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Technical Specifications DC-400 Safety Precautions Input Power ConnectionsFALLING EQUIPMENT can cause Correct Operational USEInstallation of Field Installed Options Output Cable ConnectionsOutput Cables Remote Output Control K857 or K857-1 with K864 AdapterK843 Amptrol Adapter Installation Instructions K870 AmptrolMultiprocess Switch Connection and Operation Purpose Connection of DC-400 to LN-22 or LN-25Design ConnectionsMultiprocess Switch STICK, TIG or AIR/CARbON ARCSafety Precautions ELECTRIC SHOCK can killOutput Terminals Switch Rating Plate Mode SwitchVoltmeter Switch ARC Force Control DialNEMA EW 1 IEC 60974-1 Rating PlateOperational Features & Controls General Machine DescriptionRecommended Processes & Equipment Power Source Operation and Controls Duty Cycle and Time PeriodARC FORCE CONTROL Dial Effective only in CC mode ARC CONTROL SWITCH Effective only in CV FCAW/GMAW modeOUTPUT TERMINALS SWITCH Front View of 14-PIN Connector ReceptacleTerminal Strip Connections Machine and Circuit ProtectionAuxiliary Power Connections Remote Control ConnectionsCase Features Output ConnectionsMachine & Circuit Protection Thermal Protection Light Factory Installed Options Field Installed OptionsOptional Equipment TIG OptionsAmptrol ADAPTER CAbLE K843 HI-FREQUENCY KITK799 Codes 8634 and AbOVE only Undercarriages K817, K817R, K817P K8411MAINTENANCED-1 Routine MaintenanceTROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionOutput Control Local TROUbLESHOOTING TROUbLESHOOTING Connecting the Remote Control to the Machine Fault Protection OperationPower I/0 Switch Check Output VoltagePower Diode Test Power RECTIFIER bRIDGE ASSEMbLYCHECKING PROCEDURE Power Silicon Controlled Rectifier TestDiagrams Code is pasted inside Number Wiring Diagram for Codes 10859, 10880,11083 Idealarc DC400 Wiring Idealarc DC-400 Diagram for Code 9847Code is pasted inside Number Idealarc DC-400 Idealarc DC-400 Precaucion Warnung
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DC-400 specifications

The Lincoln Electric DC-400 is a versatile and robust DC arc welding power source designed to meet the demands of various industrial applications. Known for its reliability and performance, the DC-400 is ideal for both professional welders and fabrication shops requiring robust equipment that can handle challenging welding tasks.

One of the main features of the DC-400 is its ability to provide a smooth, stable arc, which is essential for achieving high-quality welds. This welding machine is capable of delivering a wide amperage range, typically from 20 to 400 amperes, making it suitable for various welding processes, including MIG, TIG, and Stick welding. The unit's high output capabilities allow it to effectively weld a variety of materials, such as steel, stainless steel, and various alloys.

In terms of technology, the DC-400 integrates advanced power conversion technology that enhances energy efficiency while minimizing heat loss during operation. This not only contributes to lower operating costs but also ensures a longer service life for the machine. The DC-400 features a durable, rugged design, with a robust steel frame that can withstand the rigors of heavy industrial use while providing an IP23 rating for protection against moisture and dust.

Another notable characteristic of the DC-400 is its ease of use. The intuitive controls allow for quick adjustments to settings, enabling welders to easily adapt to different job requirements. The arc characteristics of the DC-400 can be fine-tuned to optimize performance for different welding applications, ensuring consistent results every time.

Moreover, the DC-400 is equipped with built-in safety features such as thermal overload protection, which prevents damage to the machine in case of prolonged operation under heavy loads. This feature enhances the safety of the operator and extends the life of the welding machine.

Overall, the Lincoln Electric DC-400 stands out as a reliable and efficient welding power source. Its combination of high-performance capabilities, advanced technology, and next-level usability makes it a popular choice in the industry. Whether for heavy fabrication, maintenance, or repair work, the DC-400 continues to prove itself as an indispensable tool for professional welders seeking quality and durability in their equipment.