Lincoln Electric manual Technical Specifications DC-400

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A-1

INSTALLATION

 

A-1

TECHNICAL SPECIFICATIONS – DC-400

 

 

 

 

INPUT-THREE PHASE ONLY

 

 

Standard

Input Current at Rated Output (CVI)

Voltage

 

 

 

 

Frequency

100% Duty Cycle

60% Duty Cycle

50% Duty Cycle

 

400Amps/36V

450Amps/38V

 

500Amps/40V

230/460/575V/60Hz

78/39/31Amps

83/41/33Amps

84/42/34Amps

 

400Amps/36V

450Amps/38V

 

500Amps/40V

220/230/380/400/415/440V/50/60Hz 81/77/47/45/43/41Amps

85/81/49/47/45/42Amps

86/82/50/48/46/43Amps

 

RATED OUTPUT

 

 

Duty Cycle (1)

Amps

Volts at Rated Amps

100%

400

36

 

 

60%

450

38

 

 

50%

500

40

 

 

 

OUTPUT

 

 

 

OUTPUT

MAXIMUM OPEN CIRCUIT VOLTAGE

AUXILIARY POWER

Min.----60A 12V CV(22V CC)

57V. (CC) 45.5V. (CVI)

60Hz

115 VAC, 15 AMPS

Max.---500A 42V (CC, CV)

54V. (CC) 45.5V. (CVI) 50/60 Hz

42 VAC, 10 AMPS

RECOMMENDED INPUT WIRE AND FUSE SIzES FOR MAXIMUM RATED OUTPUT.

IN ADDITION, FOLLOW LATEST NATIONAL ELECTRICAL CODE AND LOCAL CODE.

INPUT

INPUT AMPERE

TYPE 75°C

TYPE 75°C

VOLTAGE /

RATING ON

COPPER WIRE IN

GROUND WIRE IN

FREQUENCY

NAMEPLATE

CONDUIT AWG

CONDUIT AWG

 

@100%

(IEC) SIZES (mm2)

(IEC) SIZES (mm2)

 

Duty Cycle

40°C(104°F)

 

230/60Hz

78

3(25)

6(16)

460/60Hz

39

8(10)

10(6)

575/60Hz

31

10(6)

10(6)

BUSSMANN SUPER LAG

 

FUSE SIZE AND

CATALOG NUMBER*

 

 

FUSE SIZE

CATALOG NUMBER

100

 

REN-100

50

 

RES-50

40

 

RES-40

 

 

 

220/50/60Hz 230/50/60Hz 380/50/60Hz 400/50/60Hz 415/50/60Hz 440/50/60Hz

HEIGHT

27.50 in. 699 mm

81

3(25)

8(10)

77

3(25)

8(10)

47

6(16)

10(6)

45

6(16)

10(6)

43

8(10)

10(6)

41

8(10)

10(6)

 

 

 

PHYSICAL DIMENSIONS

WIDTH

DEPTH

22.25 in.

32.0 in.

565 mm

988 mm

100

REN-100

100

REN-100

60

RES-60

60

RES-60

60RES-60

50RES-50

WEIGHT

473lbs.

215kg.

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE -22°F to 104°F(-30°C +40°C)

STORAGE TEMPERATURE RANGE -40°F to 140°F(-40°C+60°C)

(1) Based upon 10 minute time period (i.e., for 60% duty cycle, it is 6 minutes on an 4 minutes off).

*Use only bussmann Super-Lag fuses specified. Other fuses may not protect the welder and may cause overheating and possible fire damage.

Insulation class 155(F)

IDEALARC® DC-400

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Contents Safety Depends on You Idealarc DC-400Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Technical Specifications DC-400 Safety Precautions Input Power ConnectionsFALLING EQUIPMENT can cause Correct Operational USEInstallation of Field Installed Options Output Cable ConnectionsOutput Cables Remote Output Control K857 or K857-1 with K864 AdapterK843 Amptrol Adapter Installation Instructions K870 AmptrolMultiprocess Switch Connection and Operation Purpose Connection of DC-400 to LN-22 or LN-25Design ConnectionsMultiprocess Switch STICK, TIG or AIR/CARbON ARCSafety Precautions ELECTRIC SHOCK can killOutput Terminals Switch Rating Plate Mode SwitchVoltmeter Switch ARC Force Control DialNEMA EW 1 IEC 60974-1 Rating PlateRecommended Processes & Equipment Operational Features & ControlsGeneral Machine Description Power Source Operation and Controls Duty Cycle and Time PeriodARC FORCE CONTROL Dial Effective only in CC mode ARC CONTROL SWITCH Effective only in CV FCAW/GMAW modeOUTPUT TERMINALS SWITCH Front View of 14-PIN Connector ReceptacleTerminal Strip Connections Machine and Circuit ProtectionAuxiliary Power Connections Remote Control ConnectionsCase Features Output ConnectionsMachine & Circuit Protection Thermal Protection Light Factory Installed Options Field Installed OptionsOptional Equipment TIG OptionsAmptrol ADAPTER CAbLE K843 HI-FREQUENCY KITK799 Codes 8634 and AbOVE only Undercarriages K817, K817R, K817P K8411MAINTENANCED-1 Routine MaintenanceTROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionOutput Control Local TROUbLESHOOTING TROUbLESHOOTING Connecting the Remote Control to the Machine Fault Protection OperationPower I/0 Switch Check Output VoltagePower Diode Test Power RECTIFIER bRIDGE ASSEMbLYCHECKING PROCEDURE Power Silicon Controlled Rectifier TestDiagrams Code is pasted inside Number 400 Wiring Diagram for Codes 10859, 10880,11083Idealarc DC Wiring Idealarc DC-400 Diagram for Code 9847Code is pasted inside Number Idealarc DC-400 Idealarc DC-400 Precaucion Warnung
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DC-400 specifications

The Lincoln Electric DC-400 is a versatile and robust DC arc welding power source designed to meet the demands of various industrial applications. Known for its reliability and performance, the DC-400 is ideal for both professional welders and fabrication shops requiring robust equipment that can handle challenging welding tasks.

One of the main features of the DC-400 is its ability to provide a smooth, stable arc, which is essential for achieving high-quality welds. This welding machine is capable of delivering a wide amperage range, typically from 20 to 400 amperes, making it suitable for various welding processes, including MIG, TIG, and Stick welding. The unit's high output capabilities allow it to effectively weld a variety of materials, such as steel, stainless steel, and various alloys.

In terms of technology, the DC-400 integrates advanced power conversion technology that enhances energy efficiency while minimizing heat loss during operation. This not only contributes to lower operating costs but also ensures a longer service life for the machine. The DC-400 features a durable, rugged design, with a robust steel frame that can withstand the rigors of heavy industrial use while providing an IP23 rating for protection against moisture and dust.

Another notable characteristic of the DC-400 is its ease of use. The intuitive controls allow for quick adjustments to settings, enabling welders to easily adapt to different job requirements. The arc characteristics of the DC-400 can be fine-tuned to optimize performance for different welding applications, ensuring consistent results every time.

Moreover, the DC-400 is equipped with built-in safety features such as thermal overload protection, which prevents damage to the machine in case of prolonged operation under heavy loads. This feature enhances the safety of the operator and extends the life of the welding machine.

Overall, the Lincoln Electric DC-400 stands out as a reliable and efficient welding power source. Its combination of high-performance capabilities, advanced technology, and next-level usability makes it a popular choice in the industry. Whether for heavy fabrication, maintenance, or repair work, the DC-400 continues to prove itself as an indispensable tool for professional welders seeking quality and durability in their equipment.