Lincoln Electric IM659-B, 10659, 11135 manual Classic 300G Wiring Diagram for Codes 10912, Diagrams

Page 28

 

 

 

 

CLASSIC 300G

 

WIRING DIAGRAM FOR CODES 10912 AND 11135

 

 

 

 

 

 

 

 

92

 

 

 

3

 

 

 

ZENITH THROTTLE

 

RPM CONTROL

 

 

 

 

 

CONTROL PANEL COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN AS VIEWED FROM REAR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

BODY

 

 

10 K

 

 

PER E1537

 

 

 

P10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROLLER

 

 

 

 

 

NEUTRAL BONDED TO FRAME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

1

 

3

 

 

 

 

 

 

 

 

 

 

 

72

INJECTOR

 

 

 

90

 

 

 

14

WHITE

 

 

 

 

 

 

 

 

 

 

 

'

 

 

 

 

12 11 10

9

8 7 6

5

4 3 2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

LEAD COLOR CODE

 

 

NEUTRE RACCORDE AU BATI

 

 

 

 

 

 

 

 

 

 

91

 

 

15 CONNECTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J5

 

 

 

 

 

 

 

 

#

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

B - BLACK OR GRAY

 

 

W

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G - GREEN

 

 

 

 

 

 

 

 

 

 

 

 

+Y

 

 

 

 

 

 

 

97

 

 

21

 

 

BLACK

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

N

-W

 

+

-

 

97B

97A

 

 

 

 

22

 

 

CONNECTOR

 

 

 

 

 

R - RED OR PINK

 

 

 

 

ALTERNATOR

ROTOR

 

 

 

 

 

 

 

FUEL PUMP

 

 

 

 

 

1

2

3

4 5 8

9 11 12 13 17

 

 

 

 

U - BLUE

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

SLIP RINGS

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

811

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W - WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

A

B

0

 

 

71

 

 

 

 

77

99A

50

 

 

87B

 

Y - YELLOW

 

 

 

 

610A

 

 

 

610

 

 

 

 

 

 

 

THROTTLE PLATE

 

. COIL

ALTERNATOR

 

 

96

 

 

 

 

 

 

 

 

 

 

 

 

SLIP RING

 

 

+

 

 

610

 

 

 

 

X G

 

 

 

C

 

 

 

 

 

 

 

 

87

 

 

 

 

 

 

 

 

NEAREST

600C

 

 

 

 

 

602B

 

 

 

MOTOR

 

 

83

 

 

82

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

94

 

 

 

 

 

 

 

 

 

 

TO IRON

 

AC

 

600B

 

 

 

 

 

 

 

 

 

97C

 

A B

99D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

EXC

 

 

WATER

 

 

 

 

 

99C

 

 

 

 

115 VOLT

 

 

 

 

 

 

-

 

 

41

 

 

1

41

 

 

 

 

 

-

 

 

TEMP.

99B

 

 

 

 

 

 

 

 

 

 

 

230 VOLT

 

21

 

 

600A

 

 

2

Y

 

 

 

 

 

 

 

 

 

SENSOR

 

93

 

95

 

 

 

 

 

RECEPTACLE

 

RECEPTACLE

 

 

 

 

42

 

 

3

600

 

PARTS SUPPLIED

 

 

 

 

 

 

 

 

 

 

 

A B

 

 

 

 

4A

400F

 

 

 

 

 

 

 

 

42

 

WITH ENGINE

 

DISTRIBUTOR

 

 

 

 

 

A

B

C

76

 

AIR

87A

 

 

 

G

 

 

 

 

 

 

15A

21A

 

602A

 

 

4

602

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

TEMP.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

99E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RHEOSTAT

 

 

 

 

HOUR METER

 

 

 

ENGINE

 

 

MAP SENSOR

SENSOR

 

 

 

 

 

 

 

 

 

 

 

6A

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+ -

 

 

 

FAILURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21A

 

 

 

 

 

J8

 

P8

 

 

 

 

 

 

 

LAMP

 

 

 

 

 

 

78

 

 

 

 

 

 

 

6A

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

CB5

 

 

89

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECTOR

 

 

 

 

 

 

 

OIL PRESSURE SWITCH & SENSOR

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

810

 

 

 

 

 

SWITCH

 

SWITCH FOR LOCAL OR

 

 

 

 

 

 

AMMETER

 

 

 

 

 

 

 

 

 

 

 

 

20A

 

 

15A

 

15A

 

 

 

 

 

 

 

START

 

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

20A

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL SHOWN

 

 

62

 

74 IGNITION

51

 

 

G

 

 

 

WK

 

 

 

 

 

 

 

GND-E

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

IN LOCAL POSITION.

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

CB2

11

11A

 

 

 

CB3

820

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

WATERTEMP. SENDER

 

 

 

 

 

CB4

 

AUXILIARY

 

 

 

 

 

 

 

CLASSIC

 

 

 

 

 

73

 

 

 

 

 

 

 

 

 

CB1

 

 

 

 

POWER

 

 

 

 

 

 

 

 

+

 

 

 

67

 

SENSOR

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

LEAD BLOCK

 

 

 

 

84

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

11

 

 

 

 

 

 

WINDINGS

 

 

 

GENERATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STARTER

 

 

 

 

WATER TEMP.

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

GAUGE

 

69

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

S

 

 

 

 

 

S

 

 

 

 

 

99

 

 

 

 

 

 

 

 

(GROUND SCREW

11B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEAR FUSE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

5

4 3

2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

67B

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

45

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

WELDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300G

 

 

 

CONTROL PANEL

 

OIL PRESS.

G

 

 

 

 

 

 

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

GAUGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

-W

 

 

 

 

GROUND SCREW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+Y

 

 

 

GROUND

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE

POSITIVE

 

 

 

 

 

 

TO BASE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(CC+) & (CV+ WITH W.F.M.)

 

 

 

TO ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(CC-)

 

 

 

 

 

 

K924-5 REMOTE CONTROL (OPTIONAL)

 

 

 

 

 

 

 

 

WIRE FEED MODULE (OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

PLUG FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

 

 

 

 

 

 

 

 

 

 

 

POTENTIOMETER

 

 

 

 

 

 

 

 

 

 

 

INLINE

 

 

{

PLUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTORS

 

 

(P5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W.F.M.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#8 LEAD

 

 

WIRE

FEED

 

 

 

 

 

 

 

 

TO CASE

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

{

POS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT TO POS. & NEG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESISTORS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT TERMINALS

 

NEG.

 

 

 

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE CV

 

 

 

 

#2 HEAVY LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PANEL

 

 

 

608

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

609

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT TO NEG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POTENTIOMETER BOX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BRUSH HOLDER

 

 

 

 

#2 HEAVY LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250 AMP

THERMOSTAT

ASSEMBLY* MACHINE MUST NOT BE RUNNING

WHEN MAKING THESE CONNECTIONS.

C

L11866

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2

DIAGRAMS

F-2

Image 28
Contents Classic 300G NRTL/CSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Classic 300G K1754-1Auxiliary Power Height Width Depth WeightSafety Precautions PRE-OPERATION InstallationPRE-OPERATION Service GasolinePolarity Control and Cable Sizes Fuel4INSTALLATIONA-4 Battery ChargingDesign Features OperationGeneral Description Rated Output Duty CycleWelder Operation Starting the Classic 300G GM 3.0L Gasoline EngineStopping the Engine Refer to the EngineAuxiliary Power Control of Welding CurrentIdler Control Operation Throttle Body Deicing SystemAccessories Order K930-2Order K936-4 Order K814Maintenance General InstructionsBearings Commutator and BrushesIdler Control Maintenance Engine MaintenanceNameplates Purging AIR from Fuel System GM 3.0L EngineEngine Service Troubleshooting HOW to USE Troubleshooting GuideSymptoms Contact your local Lincoln Authorized Field Service FacilityAuthorized Field Service Facility RecommendedCourse of Action Contact your local LincolnElectronic Idler Control Troubleshooting Guide Open ClosedAuxiliary Load Contact your local Lincoln Authorized Field Service Facility Troubleshooting Troubleshooting Classic 300G Classic 300G Wiring Diagram for Codes 10912 DiagramsK2464-1 Remote Control Wiring / Connection Diagram Classic 300GPrecaucion Warnung

IM659-B, 11135, 10659, 10912 specifications

Lincoln Electric is a prominent name in the welding and cutting industry, recognized for its commitment to innovation and high-quality products. Among its extensive product lineup, models such as Lincoln Electric 10912, 10659, 11135, and IM659-B stand out for their advanced features, reliable performance, and versatility.

The Lincoln Electric 10912 is a versatile welding machine designed primarily for MIG welding applications. It boasts a robust construction, which ensures durability and longevity even under demanding conditions. One of its main features is the easy-to-use interface, allowing both novice and experienced welders to operate it efficiently. The 10912 is equipped with a powerful 230V input and delivers a high output range, making it suitable for welding various materials, including mild steel, stainless steel, and aluminum. Its portability adds to its appeal, enabling users to transport it easily across job sites.

Model 10659 represents another excellent option, focusing on flux-cored welding. This machine is particularly advantageous for outdoor applications due to its wind-resistant features, making it ideal for construction and fabrication tasks. The Lincoln Electric 10659 offers a unique dual-groove design on its drive rolls, accommodating different wire sizes for enhanced flexibility. Its user-friendly settings and compact size ensure that it meets the needs of both hobbyists and professionals alike.

The Lincoln Electric 11135 model is engineered for heavy-duty applications, providing superior welding performance. This machine is recognized for its advanced inverter technology, which allows for a smoother and more stable arc. It also features adjustable output settings, providing users with precise control over their welding process. The 11135 is designed for industrial-grade performance, making it suitable for rigorous welding tasks across a range of industries.

Lastly, the IM659-B is well-regarded for its multi-process capabilities, allowing users to perform MIG, TIG, and stick welding in one compact unit. This model is equipped with advanced control features, including a digital display that simplifies settings adjustments. Its robust design and extensive compatibility with different welding materials make it an excellent choice for diverse applications.

In conclusion, Lincoln Electric's 10912, 10659, 11135, and IM659-B models exemplify the company's dedication to quality and innovation. Each model incorporates unique features and technologies that cater to specific welding needs, ensuring that professionals and hobbyists alike can find the perfect machine for their projects. With Lincoln Electric, users can expect reliable performance and impressive results, making it a top choice in the welding market.