Lincoln Electric 11135, IM659-B, 10912, 10659 manual Classic 300G

Page 27

CLASSIC 300G

 

 

 

 

 

CLASSIC 300G

WIRING DIAGRAM FOR CODE 10659

 

 

 

 

 

 

 

 

 

 

 

 

92

 

3

 

 

 

ZENITH THROTTLE

 

RPM CONTROL

 

ELECTRICAL SYMBOLS

CONTROL PANEL COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN AS VIEWED FROM REAR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BODY

 

10 K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

CONTROLLER

 

 

 

PER E1537

NEUTRAL BONDED TO FRAME

 

P10

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

1

 

3

 

 

 

 

 

 

 

 

INJECTOR

 

 

 

 

 

14 WHITE

 

 

 

 

 

LEAD COLOR CODE

 

 

 

'

 

 

12 11 10

9

8

7 6

5

4 3 2 1

72

 

 

 

90

 

 

 

 

 

2

 

 

NEUTRE RACCORDE AU BATI

 

 

 

 

#

 

 

91

 

15 CONNECTOR

 

 

 

 

 

 

B - BLACK

 

 

 

 

 

 

J5

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

W

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G - GREEN

 

 

 

 

 

 

 

 

 

+Y

 

 

 

 

 

97

 

21

 

 

BLACK

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

N

+

-

97B

 

 

 

 

22

 

 

 

 

N - BROWN

 

 

 

 

 

 

 

 

 

 

-W

 

97A

 

 

 

 

CONNECTOR

 

 

 

 

 

 

 

ALTERNATOR

ROTOR

 

 

 

 

 

FUEL PUMP

 

 

 

1

2

3

4

5 8

9 11 12 13 17

 

 

 

 

R - RED

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

SLIP RINGS

 

-

 

 

 

 

 

 

 

 

 

 

 

 

81

 

 

 

 

 

 

 

 

 

 

 

 

 

U - BLUE

+

 

 

 

 

 

 

 

 

 

 

A

B

 

 

71

 

 

 

 

 

99A

50

 

 

 

 

W - WHITE

 

 

B

 

 

610

 

 

 

 

 

 

COIL

 

 

 

 

 

 

77

 

 

 

87B

 

Y - YELLOW

SLIP RING

 

 

+

 

 

 

 

 

 

 

 

 

ALTERNATOR

96

 

 

 

 

 

 

 

 

 

 

 

 

610

 

 

 

 

 

 

THROTTLE PLATE

 

 

 

 

 

 

 

 

 

 

 

O - ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

87

 

 

 

 

NEAREST

 

R

 

 

 

 

 

602B

 

 

MOTOR

+

-

 

83

82

 

 

 

 

 

 

 

 

 

 

 

AC

AC

 

 

 

 

 

 

 

 

 

94

 

 

 

 

 

 

 

TO IRON

 

600B

 

 

 

 

 

 

97C

A B

99D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

1

 

 

 

 

+

EXC

WATER

 

 

 

 

 

99C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

TEMP.

99B

 

 

 

 

 

 

 

 

 

115 VOLT

230 VOLT

 

 

 

-

 

600A

 

 

 

2

 

 

 

 

 

 

SENSOR

 

93

 

95

 

 

 

 

B

RECEPTACLE

RECEPTACLE

 

 

 

 

42

 

 

 

3

PARTS SUPPLIED

 

 

 

 

 

 

 

 

 

A B

 

 

 

B

 

 

 

 

 

 

 

DISTRIBUTOR

 

 

 

 

 

 

 

 

87A

 

G

 

 

 

15A

 

 

 

 

 

 

4

WITH ENGINE

 

 

 

A

B

C

76

 

AIR

 

 

 

 

 

 

Y

602A

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

 

5

 

 

 

 

 

 

 

 

TEMP.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

99E

 

 

 

 

 

 

 

 

 

 

RHEOSTAT

 

 

 

 

HOUR METER

 

 

 

ENGINE

 

MAP SENSOR

SENSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

+ -

 

 

 

FAILURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

J8

 

P9

 

 

 

 

LAMP

 

 

 

 

 

 

78

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

89

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECTOR

 

61

 

CB5

 

OIL PRESSURE SWITCH & SENSOR

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

60

 

 

 

AMMETER

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

62

 

74 IGNITION

51

G

 

 

 

WK

 

 

 

 

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

CB2

 

 

 

CB3

W

 

 

 

 

 

 

 

 

 

 

SWITCH

 

WATER TEMP. SENDER

 

 

 

 

CB1

CB4

 

AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

73

SENSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

 

84

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

WINDINGS

 

 

 

GENERATOR

 

 

 

 

 

WATER TEMP.

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

STARTER

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

GAUGE

69

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

S

 

 

 

 

S

 

 

 

 

99

 

 

 

 

 

 

(GROUND SCREW

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

 

 

4

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

NEAR FUSE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

5

4

3

2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

+

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

45

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

WELDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

LEAD BLOCK

 

 

 

 

 

 

OIL PRESS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL PANEL

G

 

 

 

 

 

 

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

GAUGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

-W

 

 

 

GROUND SCREW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROUND

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE

POSITIVE

 

 

 

TO ENGINE

TO BASE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(CC-)

 

(CC+) & (CV+ WITH W.F.M.)

F-1

DIAGRAMS

K924-4 REMOTE CONTROL (OPTIONAL)

REMOTE CONTROL RECEPTACLE & SWITCH

* SEE

 

B

X

G

12 11 10 9

8 7 6

5

4

3 2

1

PLUG FOR

 

 

REMOTE CONTROL

 

 

 

 

 

 

 

 

BELOW

 

R

 

P11 ** SEE BELOW

 

 

 

POTENTIOMETER

 

 

1

 

41

 

 

 

 

 

 

 

 

 

 

CAUTION: DAMAGE CAN OCCUR

 

Y

X

 

 

2

 

600

Y

 

*

SEE

 

TO THE REMOTE CONTROL

 

 

G

 

 

3

 

42

 

SWITCH IF IT IS USED WITHOUT

 

 

 

BELOW

 

 

THE "P11" PLUG INSTALLED OR A

 

 

 

 

 

4

 

602

 

WIRE FEED MODULE INSTALLED.

 

 

 

 

 

5

 

 

 

CONNECT

 

 

 

 

W

 

 

 

 

 

 

W

 

 

6

 

 

 

 

 

 

 

TO CASE

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P8

 

 

 

 

RESISTORS

 

 

 

 

 

 

 

SWITCH FOR LOCAL OR REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN IN LOCAL POSITION.

 

 

 

 

 

 

 

 

 

*

WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8".

 

 

 

 

 

 

THEN CONNECT PLUG "P8" ON REMOTE CONTROL TO CONNECTOR "J8" ON MACHINE.

 

 

 

 

REMOTE CONTROL

 

 

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE

 

 

 

 

POTENTIOMETER BOX

** UNCONNECTED PLUG "P10" (IF ONE IS ON THE MACHINE) FASTEN THE NEW PLUG "P11"

 

 

 

 

 

 

NEARBY, LEAVING IT UNCONNECTED.

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10"

ON THE MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL

KIT TO CONNECTOR "J5" ON THE MACHINE.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT

CONNECTED ON THIS MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE

WILL RESULT IF THE RED AND BLACK LEADS ARE CONNECTED IN THE CLASSIC 300G.

WIRE FEED MODULE (OPTIONAL)

 

 

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

 

 

 

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

 

INLINE

 

PLUG

 

 

CONNECTORS

 

(P5)

 

 

W.F.M.

 

 

 

 

CONTROL

 

 

 

 

PANEL

 

 

 

 

 

{

#8 LEAD

WIRE

FEED

CONNECT TO POS. & NEG.

POS.

OUTPUT TERMINALS

NEG.

MODULE

NEGATIVE CV

 

#2 HEAVY LEAD

OUTPUT TERMINAL

 

 

 

PANEL

 

608

 

 

 

 

 

 

 

 

609

 

 

CONNECT TO NEG.

 

 

 

 

BRUSH HOLDER

 

#2 HEAVY LEAD

 

 

 

 

 

 

250 AMP

THERMOSTAT

ASSEMBLYMACHINE MUST NOT BE RUNNING

WHEN MAKING THESE CONNECTIONS.

A.02

L11194

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1

Image 27
Contents NRTL/C Classic 300GCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Height Width Depth Weight InstallationTechnical Specifications Classic 300G K1754-1 Auxiliary PowerPRE-OPERATION Installation Safety PrecautionsFuel PRE-OPERATION ServiceGasoline Polarity Control and Cable SizesBattery Charging 4INSTALLATIONA-4Rated Output Duty Cycle Design FeaturesOperation General DescriptionRefer to the Engine Welder OperationStarting the Classic 300G GM 3.0L Gasoline Engine Stopping the EngineThrottle Body Deicing System Auxiliary PowerControl of Welding Current Idler Control OperationOrder K814 AccessoriesOrder K930-2 Order K936-4Commutator and Brushes MaintenanceGeneral Instructions BearingsPurging AIR from Fuel System GM 3.0L Engine Idler Control MaintenanceEngine Maintenance NameplatesEngine Service HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility SymptomsContact your local Lincoln Authorized Field Service FacilityRecommended Course of ActionOpen Closed Electronic Idler Control Troubleshooting GuideAuxiliary Load Contact your local Lincoln Authorized Field Service Facility Troubleshooting Troubleshooting Classic 300G Diagrams Classic 300G Wiring Diagram for Codes 10912K2464-1 Remote Control Wiring / Connection Diagram 300G ClassicPrecaucion Warnung

IM659-B, 11135, 10659, 10912 specifications

Lincoln Electric is a prominent name in the welding and cutting industry, recognized for its commitment to innovation and high-quality products. Among its extensive product lineup, models such as Lincoln Electric 10912, 10659, 11135, and IM659-B stand out for their advanced features, reliable performance, and versatility.

The Lincoln Electric 10912 is a versatile welding machine designed primarily for MIG welding applications. It boasts a robust construction, which ensures durability and longevity even under demanding conditions. One of its main features is the easy-to-use interface, allowing both novice and experienced welders to operate it efficiently. The 10912 is equipped with a powerful 230V input and delivers a high output range, making it suitable for welding various materials, including mild steel, stainless steel, and aluminum. Its portability adds to its appeal, enabling users to transport it easily across job sites.

Model 10659 represents another excellent option, focusing on flux-cored welding. This machine is particularly advantageous for outdoor applications due to its wind-resistant features, making it ideal for construction and fabrication tasks. The Lincoln Electric 10659 offers a unique dual-groove design on its drive rolls, accommodating different wire sizes for enhanced flexibility. Its user-friendly settings and compact size ensure that it meets the needs of both hobbyists and professionals alike.

The Lincoln Electric 11135 model is engineered for heavy-duty applications, providing superior welding performance. This machine is recognized for its advanced inverter technology, which allows for a smoother and more stable arc. It also features adjustable output settings, providing users with precise control over their welding process. The 11135 is designed for industrial-grade performance, making it suitable for rigorous welding tasks across a range of industries.

Lastly, the IM659-B is well-regarded for its multi-process capabilities, allowing users to perform MIG, TIG, and stick welding in one compact unit. This model is equipped with advanced control features, including a digital display that simplifies settings adjustments. Its robust design and extensive compatibility with different welding materials make it an excellent choice for diverse applications.

In conclusion, Lincoln Electric's 10912, 10659, 11135, and IM659-B models exemplify the company's dedication to quality and innovation. Each model incorporates unique features and technologies that cater to specific welding needs, ensuring that professionals and hobbyists alike can find the perfect machine for their projects. With Lincoln Electric, users can expect reliable performance and impressive results, making it a top choice in the welding market.