Installation Procedure

A-7		INSTALLATION		A-7

Assemble the Zipline boom according to the installa- tion instructions provided with the boom. Next, install and assemble the wire feeder boom package as fol- lows:

TOOLS REQUIRED

•7/16" wrench

•1/2" wrench

•11/16" wrench

•3/4" wrench

•Phillips head screwdriver

•Flat head screwdriver

INSTALL THE WIRE DRIVE ASSEMBLY

With a 1/2" wrench, install the wire drive assembly using the (4) 5/16-18 X .75 bolts and washers provid- ed. Screw the bolts and washers partially into the bot- tom of the wire drive assembly before placing the wire drive assembly onto the feeder mount bracket & cage assembly. After the wire drive assembly is in place, completely tighten the bolts.

INSTALL THE CONTROL BOX ASSEMBLY

With a 7/16" wrench, install the control box assembly using the (3) 1/4-20 X.75 bolts and washers provided. Screw the bolts and washers partially into the control box support before placing the control box assembly onto the control box support. After the control box assembly is in place, completely tighten the bolts.

INSTALL THE POWER INPUT CABLE ASSEMBLY

With a 3/4" wrench, install the 10' power input cable assembly between the control box and the power source. This assembly includes a control cable fas- tened to a 3/0 weld cable. The pin end of the control cable assembly connects to the power source. The socket end of the control cable assembly connects to the control box assembly. Install the user provided electrode work cable between the power source and work piece. Tighten all connections completely to ensure a good electrical connection.

NOTE: The electrode weld cable provided with the power input cable assembly is rated for 600 amps @ 60 % duty cycle. If operating above this rating, an additional cable should be used in parallel with the cable provided.

INSTALL THE ELECTRODE WELD CABLE

With a 3/4” wrench, install the single 3/0 electrode weld cable between the wire drive assembly and the control box assembly. The cable MUST be routed through the center of the boom arm steel tube. Tighten all connections completely to ensure a good electrical connection.

NOTE: The electrode weld cables provided with the wire feeder boom package is rated for 600 amps @ 60 % duty cycle. If operating above this rating, an additional cable should be used in parallel with the cable provided.

INSTALL THE CONTROL CABLE ASSEM- BLY

Remove the trough cover on the top of the boom arm assembly. Install the cable assembly between the wire drive assembly and the control box assembly. The pin end of the cable assembly connects to the control box assembly. The socket end of the cable assembly connects to the wire drive assembly. Neatly place the cable in the trough and attach the cable to the control box support using the supplied cable hangers. Tighten all connections completely to ensure a good electrical connection.

INSTALL THE GAS HOSE

With an 11/16” wrench, install the 25’ gas hose between the wire drive assembly and a gas supply connection. Neatly place the hose in the trough. Tighten connections completely to ensure a good gas connection.

LN-10 / ZIPLINE BOOM PACKAGE