Lincoln Electric IM530-C manual Electrical Output Connections, Cable Size and Length

Page 11

INSTALLATION

FIGURE A.1 and A.1a - WELDANPOWER 125 OUTPUT CONNECTIONS

FIGURE A.1

FIGURE A.1a

1

1

 

HOURS

50 AMPS

HOURS

50

AMPS

MAX

IDLER

75 AMPS

100 AMPS

MAX

75

AMPS

100

AMPS

125 AMPS

WARNING

6

WELDANPOWER 125

ELECTRODE SELECTION GUIDE

+ -

5

 

3

2

4

(For Codes 10158, 10160)

1.CURRENT CONTROL DIAL

2.WELD OUTPUT TERMINALS (2)

3.GROUND STUD

4.CIRCUIT BREAKERS (2) - 20 AMP

5.RECEPTACLE - 230 VOLT, 20 AMP

6.DUPLEX RECEPTACLE - 115 VOLT, 20 AMP

ELECTRICAL OUTPUT CONNECTIONS

(For Codes 10158, 10160)

See Figure A.1 for the location of the current control dial, weld output terminals, ground stud, circuit breakers, 230 and 115 volt receptacles.

(For Code 11183, 11406)

See Figure A.1a for the location of the current control dial, weld output terminals, ground stud, circuit breakers, 240 and 120 volt receptacles.

WELDING CABLE CONNECTIONS

Cable Size and Length

Be sure to use welding cables that are large enough. The correct size and length becomes especially important when you are welding at a distance from the welder.

Table A.1 lists recommended cable sizes and lengths for rated current and duty cycle. Length refers to the distance from the welder to the work and back to the welder. Cable diameters are increased for long cable lengths to reduce voltage drops.

125

AMPS

WARNING

6

WELDANPOWER 125

ELECTRODE SELECTION GUIDE

+ -

5

 

3

2

4

(For Code 11183, 11406)

1.CURRENT CONTROL DIAL

2.WELD OUTPUT TERMINALS (2)

3.GROUND STUD

4.CIRCUIT BREAKERS (2) - 20 AMP

5.RECEPTACLE - 240 VOLT, 20 AMP

6.DUPLEX RECEPTACLE - 120 VOLT, 20 AMP

TABLE A.1

RECOMMENDED WELDING CABLE

SIZE AND LENGTH

TOTAL COMBINED LENGTH OF

ELECTRODE AND WORK CABLES

 

Cable

125 Amps

 

 

Length

30% Duty Cycle

 

0-50 ft

(0-15m)

6 AWG

 

 

 

 

 

 

50-100 ft

(15-30 m)

5 AWG

 

 

 

 

 

 

100-150 ft

(30-46 m)

3 AWG

 

 

 

 

 

 

150-200 ft

(46-61 m)

2 AWG

 

 

 

 

 

 

200-250 ft

(61-76m)

1 AWG

 

 

 

 

 

 

 

 

 

 

4

WELDANPOWER 125

Image 11
Contents Weldanpower California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Amps Storing InstallationSafety Precautions Location and VentilationLifting PRE-OPERATION Engine ServiceStacking TiltingCable Amps Length 30% Duty Cycle Electrical Output ConnectionsCable Size and Length Total Combined Length Electrode and Work CablesMachine Grounding Cable InstallationCircuit Breakers Auxiliary Power ReceptaclesPlugs and Hand Held Equipment Type Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the WeldanpowerWeldanpower General Warnings Safety InstructionsOperating Instructions Operation Limitations Welding CapabilityFigure B.1 and B.1a Output Panel Controls Controls and SettingsStarting/Shutdown Instructions Engine OperationEngine Control Function/Operation Low Oil Sensing To USE the Weldanpower 125 for WeldingWelding Operation Break-in PeriodAfter YOU Finish the Weld Table B.2 Electrode Selection Guide Auxiliary Power OperationTo USE the Weldanpower 125 AS AN Auxiliary Power Supply Table B.3 Auxiliary Power Applications OPTIONS/ACCESSORIES AccessoriesRoutine and Periodic Maintenance Safety PrecautionsSlip Rings MaintenanceEngine Adjustments Engine Maintenance PartsHow To Use Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Troubleshooting GuideEngine Problems Welding Problems 125 Wiring DiagramEnhanced Diagram Diagram Dimensionprint Weldanpower Weldanpower Precaucion Warnung