Lincoln Electric IM530-C manual Welding Problems

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TROUBLESHOOTING

Observe Safety Guidelines

detailed in the beginning of this manual.

Troubleshooting Guide

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

Engine runs erratically or stops

 

 

1.

Engine is not fully warmed-up

 

 

 

 

running.

 

 

 

and engine choke is in the fully

 

 

 

 

 

 

 

 

open (RUN) position.

 

 

 

 

 

 

 

2.

Engine requires service to head,

 

 

 

 

 

 

 

 

carburetor, filters, oil, spark plug

 

 

 

 

 

 

 

 

and / or gas.

 

 

 

 

 

 

 

3.

Oil level to low.

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine sputters but will not start.

 

 

1.

Bad gas, bad filter, air cleaner,

 

 

 

 

 

 

 

 

spark plug, and/or breather.

 

 

 

 

 

 

 

 

 

 

 

 

 

Recoil starter is hard to pull.

 

 

1.

Too much oil in crankcase.

 

 

 

 

 

 

 

 

 

 

 

 

 

Arc is erratic and “pops out”.

 

 

1.

Check Work and Electrode

 

 

 

 

 

 

 

 

cables for loose or faulty

 

 

 

 

 

 

 

 

connection.

 

 

 

 

 

 

 

2.

Electrode may be wet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

24

WELDANPOWER 125

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Contents Weldanpower California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Amps Storing InstallationSafety Precautions Location and VentilationLifting PRE-OPERATION Engine ServiceStacking TiltingCable Amps Length 30% Duty Cycle Electrical Output ConnectionsCable Size and Length Total Combined Length Electrode and Work CablesMachine Grounding Cable InstallationPlugs and Hand Held Equipment Auxiliary Power ReceptaclesCircuit Breakers Type Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the WeldanpowerWeldanpower Operating Instructions Safety InstructionsGeneral Warnings Operation Limitations Welding CapabilityFigure B.1 and B.1a Output Panel Controls Controls and SettingsEngine Control Function/Operation Engine OperationStarting/Shutdown Instructions Low Oil Sensing To USE the Weldanpower 125 for WeldingWelding Operation Break-in PeriodAfter YOU Finish the Weld To USE the Weldanpower 125 AS AN Auxiliary Power Supply Auxiliary Power OperationTable B.2 Electrode Selection Guide Table B.3 Auxiliary Power Applications OPTIONS/ACCESSORIES AccessoriesRoutine and Periodic Maintenance Safety PrecautionsSlip Rings MaintenanceEngine Adjustments Engine Maintenance PartsHow To Use Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Troubleshooting GuideEngine Problems Welding Problems 125 Wiring DiagramEnhanced Diagram Diagram Dimensionprint Weldanpower Weldanpower Precaucion Warnung