Lincoln Electric IM909 manual Symptoms, Course of Action, Output Problems

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E-2

 

TROUBLESHOOTING

E-2

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

OUTPUT PROBLEMS

Thermal light comes on

1. Thermal shut down. Dirt and dust

 

 

 

 

may have clogged the cooling

 

 

 

 

channels inside machine; air

 

 

 

 

intake and exhaust louvers may

 

 

 

 

be blocked.; welding application

 

 

 

 

may exceed recommended duty

 

 

 

 

cycle. Wait until machine cool

 

 

 

 

down and thermal light goes out.

 

 

 

 

Blow out machine with clean, dry

 

 

 

 

low pressure air; check air intake

 

 

 

 

and louvers; stay within recom-

 

 

 

 

mended duty cycle.

 

 

 

2.

Bad thermostat or its connections

 

 

 

 

 

Meter doesn’t light up

1.

Losing AC supply to Control PC

 

 

 

 

board

 

 

 

2.

Loosing input to machine

 

 

 

3.

Faulty Control PC board

 

 

 

 

 

Has output in

No gas & no hi-freq

1.

Faulty trigger or hand/foot Amptrol

Stick mode

 

 

or connections.

but no output

 

 

 

in Tig mode

 

2.

Faulty Protection PC board or

 

 

 

 

bad connection to Control PC

 

 

 

 

board

 

 

 

3.

Losing trigger supply to Control

 

 

 

 

PC board

 

 

 

 

 

 

 

Gas & hi-freq are o.k.

1.

Faulty Control PC board

 

 

 

 

No output in both Stick and Tig

1.

Bad connection at P4 of Control

modes

 

PC board

 

 

 

2.

Faulty Control PC board

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 375

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Rated Input Single Phase only InstallationPrecision TIG Temperature Ranges Recommended Input Wire and Fuse SizesPhysical Dimensions Additional Output CapacitySafety Precautions Input and Grounding Connections Work Cable Connection Output CABLES, Connections and LimitationsStick Electrode Cable Connection TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Pipe Thawing OperationProduct Description Welding SparksProcess Limitations Recommended Processes and EquipmentRecommended Processes Equipment LimitationsControls and Settings Figure B.1 Control PanelOperation Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsOperation TIG Welding Features Internal SET UP ControlsStick Welding Features Figure B.3 Figure B.4 Setup Guidelines for TIG Welding with AN Amptrol TIG Weld Cycle ChartUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIGField Installed Options AccessoriesFactory Installed Options Optional Equipment Routine and Periodic Maintenance Maintenance Safety Precautions Overload ProtectionSpark GAP Adjustment Service ProceduresComponent Access UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuideOutput Problems SymptomsCourse of Action Meter Problems GAS ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Precision TIG 375 Wiring Diagram for Code Dimension Print L11660Page Page Warnung Aviso DE