Lincoln Electric IM909 manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

viii

 

Page.

Installation

Section A

Technical Specifications

A-1,A-2

Safety Precautions

.A-3

Select Suitable Location

A-3

Grinding

A-3

Stacking

A-3

Undercarriage Lifting and Moving

A-3

Tilting

A-3

Environmental Rating

A-3

Machine Grounding and High FREQUENCY INTERFERENCE PROTECTION

A-3,A-4

Input and Grounding Connections

A-4

Output Cable, Connections and Limitations

A-5

Work Cable Connection

A-5

Stick Electrode Cable Connection

A-5

TIG Torch Connection

A-6

Auxiliary Power Connections

A-7

Remote Control (If Used)

A-7

Robotic Interface Connection

A-7, A-8

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OPERATION

Section B-1

Safety Precautions

B-1

Product Description

B-1

Pipe Thawing

B-1

Duty Cycle:

B-1

Recommended Processes and Equipment

B-2

Controls and Settings

B-3 THRU B-6

Internal Set Up Controls

B-7

Sick Welding Features

B-7

TIG Welding Features

B-7

2 Step Trigger Modes

B-8

4 Step Trigger Modes

B-9

TIG Welding Cycle Chart

B-10

Setup Guidelines for TIG Welding with an Amptrol

B-10, B11

Making a TIG Weld with an Amptrol

B-12

________________________________________________________________________

Accessories

Section C

Optional Equipment

C-1

________________________________________________________________________

Maintenance

Section D

Safety Precautions

D-1

Routine and Periodic Maintenance

D-1

Overload Protection

D-1

Service Procedures, Component Access,Spark Gap Adjustment

D-2

Under-Cooler Service

D-2

________________________________________________________________________

Troubleshooting

Section E

Safety Precautions

E-1

How To Use TroubleShooting Guide

E-1

Troubleshooting

E-2 to E-7

________________________________________________________________________

Diagrams

Section F

Wiring Diagrams

F-1, F-2

Dimension Prints

F-3, F-4

________________________________________________________________________

Parts List

P-543

Image 9
Contents Precision TIG California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Installation Rated Input Single Phase onlyPrecision TIG Physical Dimensions Recommended Input Wire and Fuse SizesTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Output CABLES, Connections and Limitations Work Cable ConnectionStick Electrode Cable Connection Figure A.2 TIG Torch ConnectionFigure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionProduct Description OperationPipe Thawing Welding SparksRecommended Processes Recommended Processes and EquipmentProcess Limitations Equipment LimitationsFigure B.1 Control Panel Controls and SettingsOperation Advanced Panel Controls Do not USE 4-STEP if Using AN Amptrol RemoteOperation Internal SET UP Controls TIG Welding FeaturesStick Welding Features Figure B.3 Figure B.4 TIG Weld Cycle Chart Setup Guidelines for TIG Welding with AN AmptrolUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Recommended Electrode Amperage Ranges Precision TIG Making a TIG Weld with AN AmptrolFactory Installed Options AccessoriesField Installed Options Optional EquipmentSafety Precautions MaintenanceRoutine and Periodic Maintenance Overload ProtectionComponent Access Service ProceduresSpark GAP Adjustment UNDER-COOLER ServiceHOW to USE Troubleshooting Guide TroubleshootingSymptoms Output ProblemsCourse of Action GAS Problems Meter ProblemsHI-FREQ Problems Preset & Output Control Problems TIG Welding Problems Stick Welding ProblemsTIG Problems Precision TIG 375 Wiring Diagram for Code L11660 Dimension PrintPage Page Warnung Aviso DE

IM909 specifications

Lincoln Electric IM909 is an innovative industrial multi-process inverter welder designed to provide exceptional flexibility, performance, and user-friendly operation for a wide range of welding applications. This versatile machine is suitable for both novice and experienced welders, making it an ideal choice for workshops, fabrication shops, and maintenance operations.

At the core of the IM909 is its multi-process capability, allowing users to perform MIG, TIG, and stick welding operations. This means that a single machine can cater to various welding needs, from thin sheet metal to heavy structural projects, providing great versatility in welding materials like steel, stainless steel, and aluminum. The IM909 is designed to meet the demands of today’s welding professionals, enabling seamless transitions between different welding processes without sacrificing performance.

One of the standout features of the IM909 is its advanced inverter technology. The inverter design not only makes the welder compact and lightweight but also enhances energy efficiency and improves arc stability. This results in better control over the welding process, leading to higher quality welds with reduced spatter. Additionally, the IM909 boasts a wide output range, allowing it to handle various welding thicknesses effectively.

Another significant characteristic of the IM909 is its user-friendly interface. The machine comes equipped with a digital display that provides clear readouts of current settings, making it easy for users to monitor and adjust parameters on the fly. Moreover, the intuitive controls simplify the setup process, streamlining operations for users of all experience levels.

Safety is always a top priority in welding operations, and the IM909 integrates several protective features, including over-temperature protection and circuit breaker safeguards. These elements ensure the durability of the machine and protect both the welder and the equipment from potential hazards.

In conclusion, the Lincoln Electric IM909 multi-process inverter welder stands out as a reliable, efficient, and adaptable welding solution. Its combination of advanced inverter technology, multi-process capabilities, user-friendly operation, and safety features makes it an excellent investment for any welding professional looking for quality and versatility in their equipment. Whether performing intricate fabrication work or tackling heavy-duty welding tasks, the IM909 delivers exceptional performance across a wide range of applications.