Lincoln Electric IM909 manual TIG Problems

Page 39

E-7

 

TROUBLESHOOTING

E-7

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

TIG PROBLEMS

Arc "pulsates" in AC polarity,

DC

1.Micro switch S2A on polarity switch

polarity is o.k.

 

 

does not open in AC polarity

 

 

 

 

 

Black area along weld bead

 

1.

Oily or organic contamination from

 

 

 

work piece

 

 

 

 

2.

Tungsten electrode may be conta-

 

 

 

minated

 

 

 

 

3.

Leaks in gas line, torch, or con-

 

 

 

nections

 

 

 

 

 

Output quits momentarily; gas flow

1.

May be caused by hi-freq interfer-

and hi-freq are also interrupted

 

 

ence. Check that machine is

 

 

 

grounded

properly. Surrounding

 

 

 

machines that generate hi-freq

 

 

 

also should be properly grounded.

 

 

2.

Ground connection of Protection

 

 

 

PC board may has become loose

 

 

3.

Ground

connection

of

 

 

 

Bypass/Stabilizer PC board

may

 

 

 

has become loose.

 

 

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 375

Image 39
Contents Precision TIG California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Installation Rated Input Single Phase onlyPrecision TIG Additional Output Capacity Recommended Input Wire and Fuse SizesPhysical Dimensions Temperature RangesSafety Precautions Input and Grounding Connections Output CABLES, Connections and Limitations Work Cable ConnectionStick Electrode Cable Connection Figure A.2 TIG Torch ConnectionFigure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionWelding Sparks OperationProduct Description Pipe ThawingEquipment Limitations Recommended Processes and EquipmentRecommended Processes Process LimitationsFigure B.1 Control Panel Controls and SettingsOperation Advanced Panel Controls Do not USE 4-STEP if Using AN Amptrol RemoteOperation Internal SET UP Controls TIG Welding FeaturesStick Welding Features Figure B.3 Figure B.4 TIG Weld Cycle Chart Setup Guidelines for TIG Welding with AN AmptrolUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Recommended Electrode Amperage Ranges Precision TIG Making a TIG Weld with AN AmptrolOptional Equipment AccessoriesFactory Installed Options Field Installed OptionsOverload Protection MaintenanceSafety Precautions Routine and Periodic MaintenanceUNDER-COOLER Service Service ProceduresComponent Access Spark GAP AdjustmentHOW to USE Troubleshooting Guide TroubleshootingSymptoms Output ProblemsCourse of Action GAS Problems Meter Problems HI-FREQ Problems Preset & Output Control Problems TIG Welding Problems Stick Welding ProblemsTIG Problems Precision TIG 375 Wiring Diagram for Code L11660 Dimension PrintPage Page Warnung Aviso DE