Lincoln Electric IM812-A manual Your local Lincoln Authorized

Page 23

E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

Variable or “hunting” arc.

1.

Worn and/or melted contact tip -

 

 

 

 

Replace.

 

 

 

 

2.

Worn work cable or poor work

 

 

 

 

connection.

 

 

 

 

3.

Loose electrode connect-ions. -

 

 

 

 

Check for loose or faulty

 

 

 

 

connections.

 

 

 

 

4.

Wrong electrode polarity

for

 

 

 

 

process being used.

 

 

 

 

 

 

 

 

Weld porosity, narrow and ropey

1.

Contaminated weld joint

or

 

bead, or electrode stubbing into

 

improper procedures . - Clean

 

plate when welding.

 

joint and check procedure (wire

If all recommended possible areas of

 

 

 

speed and all voltage).

 

misadjustment have been checked

 

 

 

 

 

and the problem persists, Contact

 

 

 

 

 

Motor feeds but there is no wire

1.

Make sure all molex plugs and

your local Lincoln Authorized

Field Service Facility.

feed speed control.

 

leads are securely connected to

 

 

 

 

the control board.

 

 

 

 

2.

Check speed sensor - see

 

 

 

 

maintenance section.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-35

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Contents LN-35 CV/CC Semiautomatic Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Power Source Connection Safety PrecautionsCV Adapter INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder Electrode Cable Connection Drive Roll InstallationChanging Drive Rolls for TWO- Roll Wire Feeders Weld Cable ConnectionWelding Capability OperationGeneral Description Recommended Processes and EquipmentTo Mount a 50 or 60 LB Coil Wire Reel Loading 50 and 60 LBAdjustable Wire Reel Brake Work Clip LeadLoading Wire Drive Idle Roll Pressure SettingSetting ARC Sensing Wire Feed Speed VV CC Mode Presetting Wire Feed SpeedSetting Constant Wire Feed Speed CV Mode Making a Weld Figure B.4 Vvcc Wire Speed SettingProcedure AT END of Coil Motor Overload Shutdown Automatic Protection ShutdownOvervoltage Shutdown Circuit Protection and Automatic Shutdown MaintenanceRoutine Maintenance Calibration of LN-35 Wire Speed Dial Adjusting Speed Sensor ModuleHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Your local Lincoln Authorized Wiring Diagram LN-35 DiagramsLN-35 Precaucion Warnung