Lincoln Electric IM812-A manual Making a Weld, Figure B.4 Vvcc Wire Speed Setting

Page 16

B-5

OPERATION

B-5

 

 

 

 

 

 

 

Arc Volts Used

 

 

 

 

Desired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In/Min

16

18

20

22

24

26

28

30

32

34

 

 

 

 

 

 

 

 

 

 

 

50

109

97

88

80

73

67

63

58

55

51

60

131

117

105

95

88

81

75

70

66

62

70

153

136

123

111

102

94

88

82

77

72

80

175

156

140

127

117

108

100

93

88

82

90

197

175

158

143

131

121

113

105

98

93

 

 

 

 

 

 

 

 

 

 

 

100

219

194

175

159

146

135

125

117

109

103

110

241

214

193

175

160

148

138

128

120

113

120

263

233

210

191

175

162

150

140

131

124

130

284

253

228

207

190

175

163

152

142

134

140

306

272

245

223

204

188

175

163

153

144

 

 

 

 

 

 

 

 

 

 

 

150

328

292

263

239

219

202

188

175

164

154

160

350

311

280

255

233

215

200

187

175

165

170

372

331

298

270

248

229

213

198

186

175

180

394

350

315

286

263

242

225

210

197

185

190

416

369

333

302

277

256

238

222

208

196

 

 

 

 

 

 

 

 

 

 

 

200

438

389

350

318

292

269

250

233

219

206

210

459

408

368

334

306

283

263

245

230

216

220

481

428

385

350

321

296

275

257

241

226

230

503

447

403

366

335

310

288

268

252

237

240

525

467

420

382

350

323

300

280

263

247

 

 

 

 

 

 

 

 

 

 

 

250

547

486

438

398

365

337

313

292

273

257

260

569

506

455

414

379

350

325

303

284

268

270

591

525

473

430

394

365

338

315

295

278

280

613

544

490

445

408

377

350

327

306

288

290

634

564

508

461

423

390

363

338

317

299

 

 

 

 

 

 

 

 

 

 

 

300

656

583

525

477

438

404

375

350

328

309

310

678

603

543

493

452

417

388

362

339

319

320

700

622

560

509

467

431

400

373

350

329

330

 

642

578

525

481

444

413

385

361

340

340

 

661

595

541

496

458

425

397

372

350

 

 

 

 

 

 

 

 

 

 

 

350

 

681

613

557

510

471

438

408

383

360

360

 

700

630

572

526

484

450

420

394

370

380

 

 

666

604

554

512

472

444

416

392

400

 

 

700

636

584

538

500

466

438

412

420

 

 

 

668

612

566

526

490

460

432

 

 

 

 

 

 

 

 

 

 

 

440

 

 

 

700

642

592

550

514

482

452

460

 

 

 

 

670

620

576

536

504

472

480

 

 

 

 

700

646

600

560

526

494

500

 

 

 

 

 

674

626

584

546

514

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VV(CC) Speed Setting = Desired IPM X 35 Arc Volts

FIGURE B.4 VV(CC) WIRE SPEED SETTING

MAKING A WELD

SETUP

a. Connect work cable to metal to be welded. Work cable must make good electrical contact to the work. The work must also be grounded as stated in “Arc Welding Safety Precautions.”

b. Check that the LN-35 is properly connected to the power source for the polarity and process to be used, and appropriate power source settings are made for the procedure to be used. (Refer to power source operating and connection instructions.)

c.Place the LN-35 conveniently near the work area in a location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable.

d.Connect the LN-35 Clamp Lead to work and set Polarity Switch to same polarity as electrode.

e.Set WIRE FEED MODE switch to CV or CC, as appropriate for the power source, then set the proper DIAL RANGE and WIRE SPEED dial set- ting for the proper wire feed speed per the welding procedure:

For CV: Set dial to the calibrated IN/MIN desired. (Refer to Setting Constant Wire Feed Speed Section.)

For CC: Set dial to value determined from the CC Wire Speed Graph for the DESIRED IN/ MIN and ARC VOLTS to be used. (Refer to Setting Arc Sensing Wire Feed Speed Section.)

NOTE: If procedure permits a range of acceptable arc voltage, use the middle of the range to determine proper WIRE SPEED setting.

f. Be sure the proper contact tip for the wire size being used is in the gun, and the gun is safe from work contact.

g. Turn on the welding power source.

WARNING

The electrode is electrically “hot” when the power source is on. The gun trigger controls wire feed only.

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LN-35

Image 16
Contents LN-35 CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Safety Precautions Power Source ConnectionGUN Cable Connection to Feeder INVERTEC, CV300 and Other Newer Lincoln Power SourcesCV Adapter Drive Roll Installation Changing Drive Rolls for TWO- Roll Wire FeedersWeld Cable Connection Electrode Cable ConnectionOperation General DescriptionRecommended Processes and Equipment Welding CapabilityWire Reel Loading 50 and 60 LB Adjustable Wire Reel BrakeWork Clip Lead To Mount a 50 or 60 LB CoilIdle Roll Pressure Setting Loading Wire DriveSetting Constant Wire Feed Speed CV Mode Presetting Wire Feed SpeedSetting ARC Sensing Wire Feed Speed VV CC Mode Figure B.4 Vvcc Wire Speed Setting Making a WeldProcedure AT END of Coil Overvoltage Shutdown Automatic Protection ShutdownMotor Overload Shutdown Routine Maintenance MaintenanceCircuit Protection and Automatic Shutdown Adjusting Speed Sensor Module Calibration of LN-35 Wire Speed DialTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Your local Lincoln Authorized Diagrams Wiring Diagram LN-35LN-35 Precaucion Warnung