Lincoln Electric IM972 manual Safety Precautions, Routine and Periodic, Engine Maintenance

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D-1

MAINTENANCE

D-1

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine.

Remove guards only when necessary to perform maintenance and replace them when the mainte- nance requiring their removal is complete.

If guards are missing from the machine, get replace- ments from a Lincoln Distributor. See the EXPLOD- ED VIEW AND PARTS LIST at the back of this manual.

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Read the Safety Precautions in the front of this manu-

al and in the Kohler Operating and Maintenance

Instructions manual before working on the OUT- BACK™185 Keep all equipment safety guards, cov- ers, and devices in position and in good repair. Keep your hands, hair, clothing, and tools away from the recoil housing, fans, and all other moving parts when starting, operating, or repairing this machine.

ROUTINE AND PERIODIC

OIL: Check the oil level after every 5 hours of operation or daily. BE SURE TO MAINTAIN THE OIL LEVEL.

Change the oil the first time after 20 hours of opera- tion. Then, under normal operating conditions, change the oil after every 100 hours or once a year, whichever occurs first. If the engine is operated under heavy load or in high ambient temperatures, change the oil every 50 hours.

Drain the oil from the drain plug located on either side of the engine bottom, as shown in Figure D.1. Refill through the oil fill plug until the oil reaches the full mark on the dip stick. See Engine Ownerʼs manual for specific oil recommendations.

FIGURE D.1 - OIL DRAIN AND

REFILL LOCATION

Do not screw in

FILL to FULL mark on

dipstick to check oil

dipstick - recheck

MAINTENANCE

ENGINE MAINTENANCE

CAUTION

To prevent the engine from accidentally starting, dis- connect the spark plug lead before servicing the engine.

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Tighten dipstick firmly before starting

12 mm

HEX

Drain

plug

OIL DRAIN

PLUG

Oil drain

See the Kohler Ownerʼs manual for a summary of maintenance intervals for the engine. Follow either the hourly or the calendar intervals, whichever come first. More frequent service may be required, depending on your specific application and operating conditions. The Kohler Ownerʼs manual shows engine maintenance replacement parts and numbers.

FUEL: At the end of each dayʼs use, refill the fuel tank to minimize moisture con- densation and dirt contamination in the fuel line.

AIR CLEANER: With normal operating conditions, the maintenance schedule for cleaning and re-oiling the foam pre-filter is every 50 hours and replacement of the air cleaner filter element every 100 hours.

More frequent servicing is required with dusty operat- ing conditions. Refer to the maintenance section of the Engine Ownerʼs Manual for more information.

OUTBACK™ 185

®

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Contents Safety Depends on You OutbackSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Outback 185 K2706-1Height Width Depth Weight Amps @ DC Constant Current Duty Cycle Volts @ Rated AmperesSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service StackingTilting OILOutback 185 Output Connections Welding Cable ConnectionsTable A.1 Recommended Welding Cable Size and Length Total Combined Length Electrode and Work CablesCable Installation Machine GroundingAuxiliary Power Receptacles Premises WiringPlugs and Hand Held Equipment Circuit BreakersTable A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible ConcernsSafety Instructions OperationEngine Start Welding Capability LimitationsAuxiliary Power WELDER/GENERATOR ControlsOutput Panel Controls WeldingEngine Operation Stopping the EngineKohler CS 12.75 HP Welding Operation To USE the Outback 185 for WeldingAfter YOU Finish the Weld Plasma Cutting with Lincoln Pro-CutAuxiliary Power Operation To USE the Outback 185 AS AN Auxiliary Power SupplyGeneral Information Table B.2 Electrode Selection GuideTable B.3 Auxiliary Power Applications Accessories OPTIONS/ACCESSORIESMaintenance Safety PrecautionsMaintenance Engine MaintenanceSpark Plug Service Engine AdjustmentsEngine Maintenance Parts Slip RingsTroubleshooting HOW to USE Troubleshooting GuideProblems SymptomsCourse of Action Contact your local LincolnProblems Possible Symptoms Cause Recommended Course of ActionWelding Problems Diagrams Printdimension 185Outback Precaucion Warnung