Lincoln Electric IM972 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

OUTBACK™ 185

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Contents Safety Depends on You OutbackSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Height Width Depth Weight InstallationTechnical Specifications Outback 185 K2706-1 Amps @ DC Constant Current Duty Cycle Volts @ Rated AmperesStoring Safety PrecautionsLocation and Ventilation Tilting PRE-OPERATION Engine ServiceStacking OILTable A.1 Recommended Welding Cable Size and Length Outback 185 Output ConnectionsWelding Cable Connections Total Combined Length Electrode and Work CablesCable Installation Machine GroundingPlugs and Hand Held Equipment Auxiliary Power ReceptaclesPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible ConcernsSafety Instructions OperationEngine Start Welding Capability LimitationsOutput Panel Controls Auxiliary PowerWELDER/GENERATOR Controls WeldingKohler CS 12.75 HP Engine OperationStopping the Engine After YOU Finish the Weld Welding OperationTo USE the Outback 185 for Welding Plasma Cutting with Lincoln Pro-CutGeneral Information Auxiliary Power OperationTo USE the Outback 185 AS AN Auxiliary Power Supply Table B.2 Electrode Selection GuideTable B.3 Auxiliary Power Applications Accessories OPTIONS/ACCESSORIESMaintenance MaintenanceSafety Precautions Engine MaintenanceEngine Maintenance Parts Spark Plug ServiceEngine Adjustments Slip RingsTroubleshooting HOW to USE Troubleshooting GuideCourse of Action ProblemsSymptoms Contact your local LincolnProblems Possible Symptoms Cause Recommended Course of ActionWelding Problems Diagrams Printdimension 185Outback Precaucion Warnung