Lincoln Electric V205-T AC/DC TIG manual Output and GAS Connection for TIG Welding Figure A.1

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A-5

INSTALLATION

A-5

 

 

 

OUTPUT CONNECTIONS

WARNING

ELECTRIC SHOCK can kill.

Keep the electrode holder, TIG torch and cable insulation in good condition and in place.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground.

Turn the input line Switch on the Invertec V205- T AC/DC “off” before connecting or disconnect- ing output cables or other equipment.

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OUTPUT AND GAS CONNECTION FOR TIG WELDING (FIGURE A.1)

The TIG Torch Twist-Mate and work cable Twist-Mate Connectors are supplied with the welder. To connect the cables, turn the Power Switch “OFF”. Connect the torch cable Twist-Mate plug into the DC(-) Electrode/Gas Output Receptacle on the front of the welder and turn it clockwise until snug,(Do not Overtighten). This is a quick connect terminal and also provides the gas connection for the shielding gas to the torch.

WARNING

This unit does not include a TIG torch, but one may be purchased separately. The accessories section of this manual lists a number of Lincoln Electric TIG torches, and TIG Torch Starter Packs that are recommended for use with this machine; however, any similar TIG torch can be used. To attach the Twist-Mate Plug to a Lincoln Torch, slide the rubber boot onto the torch cable (enlarge the boot opening if necessary), screw the fitting on the torch cable into the brass connector snugly and slide the boot back over the brass connec- tor.

TIG ADAPTER

STRAIN RELIEF BOOT

RETAINING COMPOUND

TIG TORCH POWER CABLE WITH GAS FITING

OUTPUT CONNECTION FOR STICK WELDING (FIGURE A.2)

First determine the proper electrode polarity for the electrode to be used. Consult the electrode data for this information. Then connect the output cables to the output terminals corresponding to this polarity. For instance, for DC(+) welding, connect the electrode cable (which is connected to the electrode holder) to the “+” output terminal and the work cable (which is connected to the work clamp) to the “-” output termi- nal. Insert the connector with the key lining up with the keyway, and rotate clockwise; until the connection is snug. Do not over tighten.

To avoid receiving a high frequency shock, keep the TIG torch and cable Insulation in good condi- tion.

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WORK CABLE CONNECTION

Next, connect the work cable to the “+” output terminal in the same way.

To minimize high frequency interference, refer to

Machine Grounding and High Frequency Interference Protection section of this manual for the proper procedure on grounding the work clamp and work piece.

FIGURE A.1

TIG TORCH

-

+

FIGURE A.2

WORK CABLE

WORK CABLE

STICK ELECTRODE

HOLDER

-

+

WORK CABLE

WORK CLAMP

 

V205-T AC/DC TIG

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Contents Invertec V205-T AC/DC TIG October Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Operating Temperature RangeStorage Temperature Range V205-T AC/DC TIGSelect Suitable Location StackingTilting Environmental AreaReconnect Procedure Input ConnectionsAttachment Plug Installation 230V Input115V Input Engine Driven GeneratorOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for Stick Welding Figure A.2Work Cable Connection Remote Control Connection Shielding GAS ConnectionSafety Instructions OperationGeneral Description Welding CapabilityRear Control Panel Figure B.1 Figure B.1Controls and Settings Figure B.2Step Diagram Tig Trigger SequencesTIG DC TIG AC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityFigure B.5 Steel TIG Welding Copper TIG WeldingTips for AC TIG Welding Filler MaterialAC TIG Welding Quick Start UP Protective GASDC TIG Welding Quick Start UP Accessories Optional AccessoriesCompatible Equipment Cable PlugsMaintenance Safety PrecautionsInput Filter Capacitor Discharge Procedure Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Play Wiring Diagrams Wiring Diagram K1855-1V205-T AC/DC TIG V205-T AC/DC TIG Precaucion Warnung