Lincoln Electric IM581 manual Installation, Technical Specifications SAE400 WELD’N AIR

Page 10

A-1

 

 

 

 

 

 

 

 

INSTALLATION

 

 

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - SAE400 WELD’N AIR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

 

Description

Speed (RPM)

 

Displacement

 

 

Starting

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perkins

 

 

4 cylinder

High Idle 1800

 

236 cu. in

 

 

12VDC batteries

Fuel: 22.5 gal.

 

4.236 Diesel

 

 

63 HP @

Low Idle 1100

 

(3.87 L)

 

 

(2) & Starter

 

85.1 L

 

Engine

 

 

1725 RPM

Full Load 1725

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bore x Stroke

 

 

 

 

 

Oil: 8.5 Qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.04 L

 

 

 

 

 

 

 

 

 

 

 

 

 

3.875” x 5.00”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(98.4 mm x 127.0mm)

 

 

 

Coolant: 3.6 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13.63 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

 

 

 

 

 

 

Duty Cycle (1)

 

 

 

 

Welding Output

 

 

 

 

 

 

Volts at Rated Amps

 

60% (NEMA)

 

 

 

 

400 amps

 

 

 

 

 

 

36 volts

 

 

 

60% (Lincoln Plus)

 

 

400 amps

 

 

 

 

 

 

40 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

 

 

 

 

 

Welding Range

 

Open Circuit Voltage

 

Auxiliary Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80 - 575 Amps

 

97 Max. OCV

 

 

 

115/230 VAC

 

 

 

 

 

 

 

 

 

 

 

 

@ 1800 RPM

 

 

 

3000 Watts, 60 Hz.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - AIR COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

 

 

Description

 

Delivery

Tank Capacity&Rating

 

Operating Pressure

Oil Capacity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMT

 

 

 

 

4-cylinder

 

35 CFM

 

 

11 Gallons

 

 

Loads at 95 P.S.I.

1.33 Quarts

 

(Iowa Mold

 

 

 

Reciprocating,

 

at 100 P.S.I.

 

 

(41.6 Liters)

 

 

 

(6.7 kg/cm2)

 

(1.26 Liters)

 

Tooling/ Diamond

 

 

 

Water Cooled,

 

at 60%

 

Maximum Allowable

 

 

Unloads at 125 P.S.I.

IMT’s

 

Air)

 

Pressure Lubricated

 

Duty Cycle (1)

 

Working Pressure

 

 

 

(8.8 kg/cm2)

 

Synthetic

 

 

 

 

 

 

Aluminum Alloy

 

991 Liters/min.

 

 

150 PSI

 

 

 

 

 

 

Compressor

 

Model

 

 

Block with Cast-

 

at 7.0 kg/cm2

 

 

(10.5 kg/cm2)

 

 

 

 

 

 

Oil

 

DA435ELW

 

 

 

Iron sleeves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

 

 

WIDTH

 

DEPTH

 

 

 

 

 

WEIGHT

 

 

50.13 in.

 

 

 

 

28.00 in.

 

83.00 in.

 

 

 

2294 lbs.

 

 

1273.3 mm

 

 

711.2 mm

 

2108.2 mm

 

 

 

1040.6 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Based on a 10 minute period.

SAE400 WELD’N AIR

Image 10
Contents IM581 Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Safety Safety Préca Utions DE Sûreté SAE400 WELD’N AIRThank You Table of Contents Technical Specifications SAE400 WELD’N AIR InstallationHeight Width Depth Weight Stacking Safety PrecautionsLOCATION/VENTILATION Angle of OperationPRE-OPERATION Engine and Compressor Service Engine Cooling System Battery ConnectionSpark Arrester Machine Grounding Welding Output CablesTable A.1 Combined Length of Electrode and Work Cables Operating Instructions Safety InstructionsOperation General DescriptionDesign Features and Advantages Duty CycleEngine Controls Welder Controls AIR Compressor Controls Starting Instructions Engine OperationTypical Fuel Consumption BREAK-IN PeriodAccessories Routine Maintenance MaintenancePeriodic Maintenance Engine Compressor Maintenance Components Make Part Number Bearing MaintenanceCommutator and Brush Maintenance Cooling System1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Symptoms Course of ActionRecommended Troubleshooting Problems Possible Cause Recommended SAE400 WELD’N WiringAIR Engine Wiring Diagram SAE-400 WELD’N AIR Dimension PrintBasic Course $700.00Precaucion Aviso DE

IM581 specifications

The Lincoln Electric IM581 is an innovative solution designed for advanced welding applications. This multi-process welder stands out with its versatility, allowing users to perform MIG, TIG, and stick welding seamlessly. Such adaptability makes it ideal for a wide range of industries, from automotive to construction.

One of the hallmark features of the IM581 is its intuitive digital interface. The display is user-friendly, allowing operators to easily select welding parameters and monitor real-time performance metrics. This digital technology not only enhances ease of use but also improves precision during welding, reducing the likelihood of errors.

Another significant characteristic of the IM581 is its robust power range. The machine is equipped to handle a wide spectrum of materials and thicknesses, making it suitable for both thin-gauge and heavy-duty applications. The power output is adjustable, enabling users to optimize their welding for different types of metal such as steel, aluminum, and stainless steel.

The IM581 is also designed with mobility in mind. It features a compact and lightweight construction, ensuring it can be easily transported between job sites. Despite its portable design, the machine does not compromise on performance; it delivers stable arcs, ensuring clean and consistent welds with minimal spatter.

In terms of safety, the Lincoln Electric IM581 incorporates several protective features. It includes thermal overload protection, safeguarding the machine from excessive heat during extended use. Additionally, it has built-in safety mechanisms to prevent voltage spikes, enhancing longevity and reliability.

Moreover, the IM581 is compatible with advanced welding technologies, such as Lincoln Electric's proprietary "Infinite Voltage Control" which allows users to finely adjust the output voltage for optimal arc stability. This feature is particularly beneficial for applications requiring precise control and quality.

Overall, the Lincoln Electric IM581 is an exceptional welding machine that combines versatility, user-friendly operation, and superior performance. Whether it's critical high-strength applications or routine repairs, this welder is engineered to meet and exceed the expectations of professionals in various industries. Its advanced technologies and dependable characteristics make it a valuable addition to any welding toolkit.