Lincoln Electric IM581 manual Table of Contents

Page 9

viii

 

TABLE OF CONTENTS

 

viii

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

Installation Instructions

Section A

 

 

 

 

Technical Specifications

. . . . . .A-1

 

 

 

Installation Precautions

. . . . . A-2

 

 

 

Location / Ventilation

. . . . . .A-2

 

 

 

Stacking

. . . . . .A-2

 

 

 

Angle of Operation

. . . . . .A-2

 

 

 

Lifting

. . . . . .A-2

 

 

 

High Altitude Operation

. . . . . .A-3

 

 

 

Towing

. . . . . .A-3

 

 

 

Pre-Operation Engine and Compressor Service

. . . . . .A-3

 

 

 

Engine Oil

. . . . . .A-3

 

 

 

Compressor Oil

. . . . . .A-3

 

 

 

Fuel

. . . . . .A-3

 

 

 

Engine Cooling System

. . . . . .A-4

 

 

 

Battery Connection

. . . . . .A-4

 

 

 

Spark Arrester

. . . . . .A-4

 

 

 

Welding Output Cables

. . . . . .A-5

 

 

 

Machine Grounding

. . . . . .A-5

 

 

 

 

 

 

 

 

 

Operating Instructions

Section B

 

 

 

Safety Instructions

. . . . . B-1

 

 

 

Additional Safety Precautions

. . . . . B-1

 

 

 

General Description

. . . . . .B-1

 

 

 

Recommended Applications

. . . . . .B-1

 

 

 

Welder

. . . . . .B-1

 

 

 

Auxiliary Power

. . . . . .B-1

 

 

 

Compressed Air

. . . . . .B-1

 

 

 

Design Features and Advantages

. . . . . .B-2

 

 

 

Duty Cycle

. . . . . .B-2

 

 

 

Engine Controls: Function/Operation

. . . . . B-3

 

 

 

Welder Controls: Function/Operation

. . . . . B-3

 

 

 

Remote Control

. . . . . .B-4

 

 

 

Auxiliary Power Controls

. . . . . .B-4

 

 

 

Air Compressor Controls

. . . . . .B-4

 

 

 

Engine Operation

. . . . . .B-5

 

 

 

Starting Instructions

. . . . . .B-5

 

 

 

Break-In Period

. . . . . .B-5

 

 

 

Typical Fuel Consumption

. . . . . .B-5

Starting Welders with Dead Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-9 Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Starting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Break-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section C

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section D

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section E

Wiring Diagrams and Dimension Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section F

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P303 Series, P25-L & P78-D

SAE400 WELD’N AIR

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Contents IM581 California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Safety Safety SAE400 WELD’N AIR Préca Utions DE SûretéThank You Table of Contents Installation Technical Specifications SAE400 WELD’N AIRHeight Width Depth Weight LOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationPRE-OPERATION Engine and Compressor Service Battery Connection Engine Cooling SystemSpark Arrester Welding Output Cables Machine GroundingTable A.1 Combined Length of Electrode and Work Cables Operation Safety InstructionsOperating Instructions General DescriptionDuty Cycle Design Features and AdvantagesEngine Controls Welder Controls AIR Compressor Controls Typical Fuel Consumption Engine OperationStarting Instructions BREAK-IN PeriodAccessories Maintenance Routine MaintenancePeriodic Maintenance Commutator and Brush Maintenance Bearing MaintenanceEngine Compressor Maintenance Components Make Part Number Cooling SystemHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Symptoms Course of Action TroubleshootingRecommended Troubleshooting Problems Possible Cause Recommended Wiring SAE400 WELD’NAIR Engine Wiring Diagram SAE-400 WELD’N AIR Print Dimension$700.00 Basic CoursePrecaucion Aviso DE

IM581 specifications

The Lincoln Electric IM581 is an innovative solution designed for advanced welding applications. This multi-process welder stands out with its versatility, allowing users to perform MIG, TIG, and stick welding seamlessly. Such adaptability makes it ideal for a wide range of industries, from automotive to construction.

One of the hallmark features of the IM581 is its intuitive digital interface. The display is user-friendly, allowing operators to easily select welding parameters and monitor real-time performance metrics. This digital technology not only enhances ease of use but also improves precision during welding, reducing the likelihood of errors.

Another significant characteristic of the IM581 is its robust power range. The machine is equipped to handle a wide spectrum of materials and thicknesses, making it suitable for both thin-gauge and heavy-duty applications. The power output is adjustable, enabling users to optimize their welding for different types of metal such as steel, aluminum, and stainless steel.

The IM581 is also designed with mobility in mind. It features a compact and lightweight construction, ensuring it can be easily transported between job sites. Despite its portable design, the machine does not compromise on performance; it delivers stable arcs, ensuring clean and consistent welds with minimal spatter.

In terms of safety, the Lincoln Electric IM581 incorporates several protective features. It includes thermal overload protection, safeguarding the machine from excessive heat during extended use. Additionally, it has built-in safety mechanisms to prevent voltage spikes, enhancing longevity and reliability.

Moreover, the IM581 is compatible with advanced welding technologies, such as Lincoln Electric's proprietary "Infinite Voltage Control" which allows users to finely adjust the output voltage for optimal arc stability. This feature is particularly beneficial for applications requiring precise control and quality.

Overall, the Lincoln Electric IM581 is an exceptional welding machine that combines versatility, user-friendly operation, and superior performance. Whether it's critical high-strength applications or routine repairs, this welder is engineered to meet and exceed the expectations of professionals in various industries. Its advanced technologies and dependable characteristics make it a valuable addition to any welding toolkit.