Lincoln Electric IM795 manual

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IM795

SP 170-I	March, 2004

For use with machine Code Numbers : 10982; 10983

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © 2004 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents IM795 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration Table of Contents Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Limitations Select Suitable LocationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP GAS ConnectionInput Connections Power Input Cable230 50/60 Line Cord ConnectionOperational Features and Controls Design Features AdvantagesOperation General DescriptionSwitch while welding Controls and SettingsWelding Capability Friction Brake Adjustment Wire LoadingWelding Operations Sequence of OperationFigure B.4 Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Output Polarity Application ChartDrive Roll Orientation Optional Accessories AccessoriesK464 .035 0.9 mm Innershield Welding Kit K491 .045 1.2 mm Innershield Welding KitComplete Gun and Cable Assembly Code Replacement PartsMIG Gmaw Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceGun Cable Cleaning Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresFigure D.2a Liner trim length for gun Lincoln Electric Changing LinerGUN Handle Parts Magnum 100L GUN Handle Parts Lincoln ElectricHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsGAS Flow Problems Welding Problems Wiring Diagrams Page Page Precaucion Warnung