Lincoln Electric IM795 manual Welding Problems

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E-4

 

TROUBLESHOOTING

 

 

 

E-4

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSSIBLE AREAS OF

 

 

PROBLEMS

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

 

 

Arc is unstable Poor starting

 

 

 

1. Check for correct input voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

to machine. See Installation sec-

 

 

 

 

 

 

 

 

 

 

 

 

 

tion, Electrical Input

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check for proper electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

polarity for process.

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check gun tip for wear or dam-

 

 

 

 

 

 

 

 

 

 

 

 

 

age and proper size Replace.

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Check for proper gas and flow

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

rate for process. (For MIG only.)

 

 

 

 

 

 

 

 

 

 

 

 

5.

Check work cable for loose or

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check gun for damage or

 

 

 

 

 

 

 

 

 

 

 

 

 

breaks.

 

 

 

 

 

 

 

 

 

 

 

7.

Check for proper drive roll orien-

 

 

 

 

 

 

 

 

 

 

 

 

 

tation and alignment.

 

 

 

 

 

 

 

 

 

 

 

8.

Check liner for proper size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-170-I

Image 33
Contents IM795 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Table of Contents Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Limitations Select Suitable LocationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP GAS ConnectionInput Connections Power Input Cable230 50/60 Line Cord ConnectionOperational Features and Controls Design Features AdvantagesOperation General DescriptionControls and Settings Switch while weldingWelding Capability Friction Brake Adjustment Wire LoadingWelding Operations Sequence of OperationFigure B.4 Cleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Output PolarityDrive Roll Orientation Optional Accessories AccessoriesK464 .035 0.9 mm Innershield Welding Kit K491 .045 1.2 mm Innershield Welding KitReplacement Parts Complete Gun and Cable Assembly CodeMIG Gmaw Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceGun Cable Cleaning Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresFigure D.2a Liner trim length for gun Lincoln Electric Changing LinerGUN Handle Parts Magnum 100L GUN Handle Parts Lincoln ElectricHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsGAS Flow Problems Welding Problems Wiring Diagrams Page Page Precaucion Warnung