Lincoln Electric IM795 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Contents IM795 Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Table of Contents Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Output Connections Select Suitable LocationLimitations StackingConnecting Gun Cable to the SP GUN InstallationWork Cable Installation GAS ConnectionPower Input Cable Input ConnectionsLine Cord Connection 230 50/60Operation Design Features AdvantagesOperational Features and Controls General DescriptionControls and Settings Switch while weldingWelding Capability Welding Operations Wire LoadingFriction Brake Adjustment Sequence of OperationFigure B.4 Cleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Output PolarityDrive Roll Orientation K464 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K491 .045 1.2 mm Innershield Welding KitReplacement Parts Complete Gun and Cable Assembly CodeMIG Gmaw Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance Gun Cable Cleaning GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing Drive RollChanging Liner Figure D.2a Liner trim length for gun Lincoln ElectricGUN Handle Parts Lincoln Electric GUN Handle Parts Magnum 100LTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams Page Page Precaucion Warnung
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