Wilton 7015 manual Controls and Indicators, Blade Speeds

Page 9

2.Place a warning placard or tag on the service panel to prevent accidental electrical shock.

3.When installing the motor power cord into a receptacle, make sure the plug is compatible with the receptacle.

4.When using hard-wired connections, connect the wires as shown in the Wiring Data section.

5.Install the fuses or reset the breakers. Check operation of the saw.

Controls and Indicators

Control Panel

The operating controls for the cut-off saw are located on the control panel (Figure 5) and consist of the following controls and indicators:

Coolant Pump Switch – turns the coolant pump on and off.

Emergency Stop Switch – press to stop the drive motor. Note: A micro switch also stops the motor when the workpiece is cut and the saw head is completely down.

Start Switch – press to start the drive motor. The saw head must be in the raised position.

Power Light – indicates that machine is plugged in and the outlet circuit breaker is turned on. The machine does not need to be running for the power light to be on.

Feed Rate Control – this knob is used to set the amount of downward force that is applied to the saw blade. The feed rate is proportional to the opening of the valve. When set to zero, the saw head is locked in the raised position. Increasing the valve opening (counterclockwise adjustment) increases the feed rate; decreasing the valve opening (clockwise adjustment) reduces the feed rate.

Blade Speeds

The Model 7015 horizontal cut-off bandsaw has four blade speeds. The different speeds are obtained by changing the position of the motor drive V-belt on step pulleys. Change blade speeds as follows:

1.Disconnect the electrical power from the cut-off saw branch circuit to prevent accidental motor start-up

2.Set the saw head at the fully down position.

3.Remove the knob from the drive belt cover. Swing cover out and downward to expose the V-belt and pulleys.

4.Loosen the drive motor locking handle. Pivot the motor inward to slacken the belt.

5.Select the speed using the placard on the cover. Put the V-belt in the pulley grooves of the pulley for the desired speed. Refer to Figure 6 for belt locations and the speeds available.

Figure 5

 

 

Belt Speed

 

Position

Material to Be Cut

60Hz

50Hz

 

 

 

 

 

Belt

 

fpm

mpm

fpm

mpm

 

 

 

 

 

 

Tool Steel, Stainless

 

 

 

 

 

Steel, Alloy Steel,

 

 

 

 

 

Phosphor Bronze, Hard

82

25

68

21

A

Bonze, Hard Cast Iron,

 

 

 

 

 

Malleable Iron

 

 

 

 

 

 

 

 

 

 

 

Mild Steel, Soft Cast Iron,

 

 

 

 

 

Medium Hard Brass,

132

40

110

33

B

Medium Hard Bronze

 

 

 

 

 

 

 

 

 

 

 

Soft Brasses and

 

 

 

 

 

Bronzes, Hard Aluminum,

170

51

142

43

C

Plastics

 

 

 

 

 

 

 

 

 

 

 

Plastics, Soft and Medium

 

 

 

 

 

Aluminum, Wood, Other

235

71

196

60

D

Light Materials

 

 

 

 

 

 

 

 

 

 

 

Note: Belt position A shown below

Figure 6

6.Pivot the motor outward to tighten the V-belt. Tighten the locking handle.

7.Check V-belt tension by pushing the V-belt firmly downward; press down about midway between the pulleys. When properly tight- ened, the V-belt should depress no more than the width of the belt.

9

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Contents Part No. M-7015 X 13-in Horizontal Cut-Off BandsawWarranty Warranty and ServiceTable of Contents Page Page Introduction SpecificationsMachine Features Machine BaseSaw Head Machine Setup Unpacking and AssemblyElectrical Connection Work StopBlade Speeds Controls and IndicatorsBlade Selection Blade Break-in ProceduresOperations Hydraulic Feed ControlSetting The Vise For Angle Cuts Work SetupSetting the Vise for Square Cuts Evaluating Cutting EfficiencySaw will automatically shut off at the end of the cut Starting the SawCoolant Flow and Nozzle Position Setting the Work StopAdjustments Blade Tracking AdjustmentKeep fingers clear of the blade and wheel to avoid injury Left Blade Guide Blade Guide AdjustmentDrive Belt Tension Adjustment Blade Guide Bearing AdjustmentSwitch Adjustment Verifying Adjustment AccuracyDisconnect the cut-off saw from its electrical power source Counterbalance Spring TensionChanging Blades MaintenanceReplacing the Drive Motor Changing the Drive BeltCleaning LubricationCoolant Troubleshooting Fault Excessive blade breakageBad cuts crooked Probable Cause Suggested remedy Bad cuts rough Fault Probable Cause Suggested remedyBlade is twisting Unusual wear onParts Saw Stand and BedIndex No. Part No Description Size Qty TS-1490031 Saw Stand and Bed Parts Breakdown 7015-200 7015-314-1 Index No Description Size Qty Saw Head Parts Breakdown SDE MA-15 Electric Assembly Parts and BreakdownWiring Diagram WMH Tool Group Ordering Replacement Parts