Wilton 7020/7040 manual Table of Contents

Page 2

Table of Contents

 

General Specifications

5

Specifications

5

General Specifications

5

Machinery General Safety Warnings

6

Operating Precautions

6

General Electrical Cautions

7

Safety Instructions on Sawing Systems

7

Introduction

8

Operating Instructions

8

Controls

8

Setting Blade Speed

8

Operating Instructions

8

Raising/Lowering the Saw Head

9

Controlling the Cut: Hydraulic Feed Control

9

Evaluating Cutting Efficiency

9

Blade Selection

9

Blade Break-in Procedures

10

Work Setup

10

Securing the Workpiece for Square Cuts

10

Adjusting the Vise for Angle Cuts

10

Work Set-up

10

Installation and Adjustment of Work Stop

11

Starting the Saw

11

Adjustments

12

Blade Tracking Adjustment

12

Coolant Flow

12

Coolant Mixture and Quantity

12

Factory or Field Procedure

12

Adjustments

12

Blade Guide Bearing Adjustment

13

Test Cutting to Verify Adjustment Accuracy

14

Adjustment of the Limit Switch

14

Maintenance

14

Cleaning

14

Lubrication

14

Maintenance

14

Changing Blades

15

Changing the Drive Belt

15

Replacing the Drive Motor

15

Adjusting the Counterbalance Spring

15

Replacing the Drive Wheel

16

Adjusting the Blade Guides

16

Replacement of Carbide Blade Guide

16

Replacement of Guide Bearings

17

Replacement of Blade Edge Bearings

17

Replacement of the Wire Brush

17

Machine Setup

17

Uncrating and Spotting

17

Electrical

18

Wiring Diagrams

18

Troubleshooting

20

3

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Contents Operating Instructions & Parts Manual Models 7020/7040Table of Contents Replacement Parts General Specifications SpecificationsMachinery General Safety Warnings When Setting up MachineSafety Instructions on Sawing Systems General Electrical CautionsOperating Instructions Setting Blade SpeedIntroduction ControlsEvaluating Cutting Efficiency Raising/Lowering the Saw HeadControlling the Cut Hydraulic Feed Control Blade SelectionAdjusting the Vise for Angle Cuts Work SetupBlade Break-in Procedures Securing the Workpiece for Square CutsInstallation and Adjustment of Work Stop Starting the SawFactory or Field Procedure AdjustmentsBlade Tracking Adjustment Coolant FlowBlade Guide Bearing Adjustment Checking blade-to-wheel clearance using paper stripsAdjustment of the Limit Switch MaintenanceTest Cutting to Verify Adjustment Accuracy CleaningChanging the Drive Belt Adjusting the Counterbalance SpringChanging Blades Replacing the Drive MotorReplacing the Drive Wheel Adjusting the Blade GuidesReplacement of Carbide Blade Guide Replacing Idler Wheel or Idler BearingReplacement of Blade Edge Bearings Machine SetupReplacement of Guide Bearings Replacement of the Wire BrushModel 7020 cut-off saw wiring diagram ElectricalModel 7040 cut-off saw wiring diagram Troubleshooting Fault Probable cause Suggested remedyReplacement Parts WMH Tool GroupExploded View Base Parts List Base Part Description QTYScrew 1/4 x 3/4 192 195 Exploded View Head Parts List Head 5713301 Snap Ring Wilton Corporation