Wilton 7020/7040 manual General Electrical Cautions, Safety Instructions on Sawing Systems

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General Electrical Cautions

This saw should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The saw should be grounded to protect the user from electrical shock.

19.Know the tool you are using — its application, limitations, and potential hazards.

Wire Sizes

Caution: For circuits which are far away from the electrical service box, the wire size must be increased in order to deliver ample voltage to the motor. To mini- mize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch circuits or electrical extension cords according to the following table is recommended.

Conductor Length

AWG (American Wire Gauge) Number

 

 

 

 

240 Volt Lines

120 Volt Lines

0 - 50 Feet

No. 14

No. 14

50 - 100 Feet

No. 14

No. 12

Over 100 Feet

No. 12

No. 8

 

 

 

Safety Instructions on Sawing Systems

1.Always wear leather gloves when handling saw blade. The operator shall not wear gloves when operating the machine.

2.All doors shall be closed, all panels replaced, and other safety guards in place prior to the machine being started or operated.

3.Be sure that the blade is not in contact with the workpiece when the motor is started. The motor shall be started and you should allow the saw to come up to full speed before bringing the saw blade into contact with the workpiece.

4.Keep hands away from the blade area. See Fig- ure A.

5.Remove any cut off piece carefully while keeping your hands free of the blade area.

6.Saw must be stopped and electrical supply must be cut off before any blade replacement or adjust- ment of blade support mechanism is done, or be- fore any attempt is made to change the drive belts or before any periodic service or maintenance is performed on the saw.

7.Remove all loose items and unnecessary workpieces from the area before starting machine.

8.Bring adjustable saw guides and guards as close as possible to the workpiece.

AB

9.Always wear protective eye wear when operating, servicing, or adjusting machinery. Eyewear shall be impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifica- tions. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in se- vere injury from breakage of eye protection. See

Figure B.

10.Nonslip footwear and safety shoes are recom- mended. See Figure C.

11.Wear ear protectors (plugs or muffs) during e x - tended periods of operation. See Figure D.

12.The workpiece, or part being sawed, must be securely clamped before the saw blade enters the workpiece.

13.Remove cut off pieces carefully, keeping hands away from saw blade.

14. Saw must be stopped and electrical supply dis- connected before reaching into cutting area.

15.Avoid contact with coolant, especially guarding your eyes.

CD

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Contents Operating Instructions & Parts Manual Models 7020/7040Table of Contents Replacement Parts General Specifications SpecificationsMachinery General Safety Warnings When Setting up MachineSafety Instructions on Sawing Systems General Electrical CautionsOperating Instructions Setting Blade SpeedIntroduction ControlsEvaluating Cutting Efficiency Raising/Lowering the Saw HeadControlling the Cut Hydraulic Feed Control Blade SelectionAdjusting the Vise for Angle Cuts Work SetupBlade Break-in Procedures Securing the Workpiece for Square CutsInstallation and Adjustment of Work Stop Starting the SawFactory or Field Procedure AdjustmentsBlade Tracking Adjustment Coolant FlowBlade Guide Bearing Adjustment Checking blade-to-wheel clearance using paper stripsAdjustment of the Limit Switch MaintenanceTest Cutting to Verify Adjustment Accuracy CleaningChanging the Drive Belt Adjusting the Counterbalance SpringChanging Blades Replacing the Drive MotorReplacing the Drive Wheel Adjusting the Blade GuidesReplacement of Carbide Blade Guide Replacing Idler Wheel or Idler BearingReplacement of Blade Edge Bearings Machine SetupReplacement of Guide Bearings Replacement of the Wire BrushModel 7020 cut-off saw wiring diagram ElectricalModel 7040 cut-off saw wiring diagram Troubleshooting Fault Probable cause Suggested remedyReplacement Parts WMH Tool GroupExploded View Base Parts List Base Part Description QTYScrew 1/4 x 3/4 192 195 Exploded View Head Parts List Head 5713301 Snap Ring Wilton Corporation