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SGW-250SS operation manual Operation And Safety Decals
Models:
SGW-250SS
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Troubleshooting
Specifications
Install
Explanation of Chart
Dimension
Maintenance
#10 Wire
SGW-250SS- PRE-SETUP
Parts Ordering Procedures
Oil Pressure Warning Alarm
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OPERATION AND SAFETY DECALS
PAGE 8 —
SGW-250SS
DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
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Contents
MQ POWER WHISPERWELDTM
Model SGW-250SS
DC WELDER/AC GENERATOR
Revision #2 08/08/01
Page
800/421-1244or 310/537-3700FAX 310/537-3927
HERES HOW TO GET HELP
MAIN
Honda GX610VXD Engine
TABLE OF CONTENTS
MQ Power SGW-250SS-DC Welder/AC Generator
Earn Extra Discounts when you order by FAX
PARTS ORDERING PROCEDURES
Now! Direct TOLL-FREEaccess
Extra
RULES FOR SAFE OPERATION
GENERAL SAFETY
Emergencies
RULES FOR SAFE OPERATION
Maintenance Safety
OPERATION AND SAFETY DECALS
OPERATION AND SAFETY DECALS
P/N DCL160
SGW-250SS- SPECIFICATIONS
Welder Specifications
Generator Specifications
Engine Specifications
SGW-250SS- GENERAL INFORMATION
Oil Pressure Warning Alarm
SGW-250SSFAMILIARIZATION Generator
Control Panel
SGW-250SS- DIMENSIONS
Figure 1. SGW-250SSDimensions
SGW-250SS -TRAILER-SAFETYGUIDELINES
Explanation of Chart
SGW-250SS- TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
APPLICATION
SGW-250SS- TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
MODEL
COUPLER
SGW-250SS -TRAILERSAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
SGW-250SS -TRAILERSAFETY GUIDELINES
Table 4. Suspension Torque Requirements
Torque Ft.-Lbs
Lug Nut Torque Requirements
SGW-250SS -TRAILER-WIRINGDIAGRAM
Figure 4. Welder/AC Generator and Towing Trailer
SGW-250SS -TOWING
Towing Safety Precautions
Figure 5. SGW250SS Components
SGW-250SS- CONTROLS AND INDICATORS
MQ POWER
SGW-250SS- CONTROLS AND INDICATORS
MQ POWER
WHISPER WELD
FRONT VIEW
SGW-250SS- INSTALLATION
Outdoor Installation
Indoor Installation
Selecting Optimum Welding Cable
SGW-250SS- PRE-SETUP
#10 Wire
#12 Wire
General Inspection Prior to Operation
SGW-250SS- PRE-SETUP
Air Cleaner
Battery
Table 8. Recommended Motor Oil
BLW-400SSW- PRE-SETUP
Cleaning the Radiator
Air Cleaner
Battery
SGW-250SS- INSTRUMENTATION
Idle Control Switch
Main Circuit Breaker 2-Pole
GFCI Protection Breaker Single-Pole
SGW-250SS- LOAD APPLICATION
Single Phase Load
Table 12. Welding Applications
SGW-250SS -WELDEROPERATING INSTRUCTIONS
+ ... Ground Clamp
Electrode Holder
SGW-250SS -WELDEROPERATING INSTRUCTIONS
Auxiliary AC Power
Table 13. Duty Cycle
Duty Cycle %
Current Amps
200 or less
SGW-250SS- ENGINE OPERATING INSTRUCTIONS
WARNING CAUTION
Before Starting
Starting
SGW-250SS- MAINTENANCE
Air Cleaner
Cleaning the Fuel Strainer
General Inspection
SGW-250SS- MAINTENANCE
INSPECTION / MAINTENANCE
1000 Hrs
250 Hrs
SGW-250SS- PREPARATION FOR LONG -TERMSTORAGE
Welder/Generator Storage
SGW-250SS -ENGINE/GENERATORWIRINGDIAGRAM
SGW-250SS -TROUBLESHOOTINGWELDER
TABLE 14. WELDER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
Items Found In the “Items Number” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Description
SGW-250SS- SUGGESTED SPARE PARTS
SGW W/HONDA GX610 AIR-COOLEDENGINE 1TO 3 UNITS
SGW-250SS- GENERATOR ASSY
GENERATOR ASSY
REMARKS
SGW-250SS- GENERATOR ASSY
PART NAME
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
REMARKS
SGW-250SS- CONTROL PANEL ASSY
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
REMARKS
SGW-250SS- ELECTRIC PARTS ASSY
ELECTRIC PARTS ASSY
SGW-250SS- ELECTRIC PARTS ASSY
ELECTRIC PARTS ASSY
PART NAME
REMARKS
SGW-250SS- BATTERY ASSY
BATTERY ASSY
SGW-250SS- BATTERY ASSY
BATTERY ASSY
PART NAME
REMARKS
SGW-250SS- TAIL PIPE ASSY
TAIL PIPE ASSY
PART NAME
SGW-250SS- TAIL PIPE ASSY
TAIL PIPE ASSY
SGW-250SS- FUEL TANK ASSY
FUEL TANK ASSY
SGW-250SS- FUEL TANK ASSY
FUEL TANK ASSY
PART NAME
REMARKS
SGW-250SS- ENCLOSURE ASSY
ENCLOSURE ASSY
QTY. REMARKS
SGW-250SS- ENCLOSURE ASSY
PART NAME
SGW-250SS- NAME PLATE AND DECALS ASSY
NAME PLATE AND DECALS ASSY
SGW-250SS- NAME PLATE AND DECALS ASSY
NAME PLATE AND DECALS ASSY
PART NAME
REMARKS
HONDA GX610VXD ENGINE - CYLINDER HEAD ASSY
CYLINDER HEAD ASSY
HONDA GX610VXD ENGINE - CYLINDER HEAD ASSY
PART NAME
HONDA GX610VXD ENGINE - CYLINDER BARREL ASSY
CYLINDER BARREL ASSY
HONDA GX610VXD ENGINE - CYLINDER BARREL ASSY
PART NAME
REMARKS
12000ZJ1810
HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY
CRANKCASE COVER ASSY
HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY
PART NAME
REMARKS
11300ZJ1000
HONDA GX610VXD ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
HONDA GX610VXD ENGINE - CRANKSHAFT ASSY
PART NAME
QTY. REMARKS
WASHER, CRANKSHAFT THRUST
HONDA GX610VXD ENGINE - PISTON ASSY
PISTON ASSY
PART NAME
HONDA GX610VXD ENGINE - PISTON ASSY
PISTON ASSY
HONDA GX610VXD ENGINE - CAMSHAFT ASSY
CAMSHAFT ASSY
HONDA GX610VXD ENGINE - CAMSHAFT ASSY
CAMSHAFT ASSY
PART NAME
REMARKS
HONDA GX610VXD ENGINE - FAN COVER ASSY
FAN COVER ASSY
HONDA GX610VXD ENGINE -FANCOVER ASSY
PART NAME
HONDA GX610VXD ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
HONDA GX610VXD ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
PART NAME
QTY. REMARKS
HONDA GX610VXD ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
HONDA GX610VXD ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
PART NAME
REMARKS
HONDA GX610VXD ENGINE - MUFFLER ASSY
MUFFLER ASSY
HONDA GX610VXD ENGINE - MUFFLER ASSY
MUFFLER ASSY
PART NAME
REMARKS
HONDA GX610VXD ENGINE - FUEL PUMP ASSY
FUEL PUMP ASSY
HONDA GX610VXD ENGINE - FUEL PUMP ASSY
HONDA GX610VXD ENGINE - FLYWHEEL ASSY
FLYWHEEL ASSY
HONDA GX610VXD ENGINE - FLYWHEEL ASSY
PART NAME
HONDA GX610VXD ENGINE - IGNITION COIL ASSY
IGNITION COIL ASSY
HONDA GX610VXD ENGINE - IGNITION COIL ASSY
IGNITION COIL ASSY
PART NAME
REMARKS
HONDA GX610VXD ENGINE - STARTER MOTOR ASSY
STARTER MOTOR ASSY
HONDA GX610VXD ENGINE - STARTER MOTOR ASSY
PART NAME
HONDA GX610VXD ENGINE - CONTROL ASSY
CONTROL ASSY
HONDA GX610VXD ENGINE - CONTROL ASSY
CONTROL ASSY
PART NAME
REMARKS
Effective July
TERMS AND CONDITIONS OF SALE - PARTS
b.The list must be typed or computer generated
c.The list must state the reasons for the return
NOTE PAGE
HERES HOW TO GET HELP
MAIN
800/421-1244or 310/537-3700FAX 310/537-3927
FAX