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Multiquip operation manual SGW-250SS- GENERATOR ASSY, Generator Assy

Models: SGW-250SS

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SGW-250SS — GENERATOR ASSY.

SGW-250SS — GENERATOR ASSY.

GENERATOR ASSY.

PAGE 42 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)

Image 42

Multiquip operation manual SGW-250SS- GENERATOR ASSY, Generator Assy

Contents

DC WELDER/AC GENERATOR MQ POWER WHISPERWELDTMModel SGW-250SS Revision #2 08/08/01Page HERES HOW TO GET HELP MAIN800/421-1244or 310/537-3700FAX 310/537-3927 TABLE OF CONTENTS MQ Power SGW-250SS-DC Welder/AC GeneratorHonda GX610VXD Engine Now! Direct TOLL-FREEaccess Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES ExtraRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION Maintenance SafetyEmergencies OPERATION AND SAFETY DECALS OPERATION AND SAFETY DECALS P/N DCL160Generator Specifications SGW-250SS- SPECIFICATIONSWelder Specifications Engine SpecificationsSGW-250SSFAMILIARIZATION Generator SGW-250SS- GENERAL INFORMATIONOil Pressure Warning Alarm Control PanelSGW-250SS- DIMENSIONS Figure 1. SGW-250SSDimensionsSGW-250SS -TRAILER-SAFETYGUIDELINES Explanation of ChartMODEL SGW-250SS- TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONMODEL SGW-250SS- TRAILER-SPECIFICATIONSTable 1. Specifications Cont COUPLERTire Wear/Inflation SGW-250SS -TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts SuspensionTorque Ft.-Lbs SGW-250SS -TRAILERSAFETY GUIDELINESTable 4. Suspension Torque Requirements Lug Nut Torque RequirementsSGW-250SS -TRAILER-WIRINGDIAGRAM SGW-250SS -TOWING Towing Safety PrecautionsFigure 4. Welder/AC Generator and Towing Trailer SGW-250SS- CONTROLS AND INDICATORS MQ POWERFigure 5. SGW250SS Components WHISPER WELD SGW-250SS- CONTROLS AND INDICATORSMQ POWER FRONT VIEWIndoor Installation SGW-250SS- INSTALLATIONOutdoor Installation Selecting Optimum Welding Cable#12 Wire SGW-250SS- PRE-SETUP#10 Wire General Inspection Prior to OperationBattery SGW-250SS- PRE-SETUPAir Cleaner Table 8. Recommended Motor OilAir Cleaner BLW-400SSW- PRE-SETUPCleaning the Radiator BatteryMain Circuit Breaker 2-Pole SGW-250SS- INSTRUMENTATIONIdle Control Switch GFCI Protection Breaker Single-PoleSGW-250SS- LOAD APPLICATION Single Phase Load+ ... Ground Clamp Table 12. Welding ApplicationsSGW-250SS -WELDEROPERATING INSTRUCTIONS Electrode HolderSGW-250SS -WELDEROPERATING INSTRUCTIONS Auxiliary AC PowerCurrent Amps Table 13. Duty CycleDuty Cycle % 200 or lessBefore Starting SGW-250SS- ENGINE OPERATING INSTRUCTIONSWARNING CAUTION StartingCleaning the Fuel Strainer SGW-250SS- MAINTENANCEAir Cleaner General Inspection1000 Hrs SGW-250SS- MAINTENANCEINSPECTION / MAINTENANCE 250 HrsSGW-250SS- PREPARATION FOR LONG -TERMSTORAGE Welder/Generator StorageSGW-250SS -ENGINE/GENERATORWIRINGDIAGRAM SYMPTOM SGW-250SS -TROUBLESHOOTINGWELDERTABLE 14. WELDER TROUBLESHOOTING POSSIBLE PROBLEMSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnItems Found In the “Items Number” Column SGW-250SS- SUGGESTED SPARE PARTS SGW W/HONDA GX610 AIR-COOLEDENGINE 1TO 3 UNITSDescription SGW-250SS- GENERATOR ASSY GENERATOR ASSYSGW-250SS- GENERATOR ASSY PART NAMEREMARKS SGW-250SS- CONTROL PANEL ASSY CONTROL PANEL ASSYPART NAME SGW-250SS- CONTROL PANEL ASSYCONTROL PANEL ASSY REMARKSSGW-250SS- CONTROL PANEL ASSY PART NAME SGW-250SS- CONTROL PANEL ASSYCONTROL PANEL ASSY REMARKSSGW-250SS- ELECTRIC PARTS ASSY ELECTRIC PARTS ASSYPART NAME SGW-250SS- ELECTRIC PARTS ASSYELECTRIC PARTS ASSY REMARKSSGW-250SS- BATTERY ASSY BATTERY ASSYPART NAME SGW-250SS- BATTERY ASSYBATTERY ASSY REMARKSSGW-250SS- TAIL PIPE ASSY TAIL PIPE ASSYSGW-250SS- TAIL PIPE ASSY TAIL PIPE ASSYPART NAME SGW-250SS- FUEL TANK ASSY FUEL TANK ASSYPART NAME SGW-250SS- FUEL TANK ASSYFUEL TANK ASSY REMARKSSGW-250SS- ENCLOSURE ASSY ENCLOSURE ASSYSGW-250SS- ENCLOSURE ASSY PART NAMEQTY. REMARKS SGW-250SS- NAME PLATE AND DECALS ASSY NAME PLATE AND DECALS ASSYPART NAME SGW-250SS- NAME PLATE AND DECALS ASSYNAME PLATE AND DECALS ASSY REMARKSHONDA GX610VXD ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYHONDA GX610VXD ENGINE - CYLINDER HEAD ASSY PART NAMEHONDA GX610VXD ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYREMARKS HONDA GX610VXD ENGINE - CYLINDER BARREL ASSYPART NAME 12000ZJ1810HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY CRANKCASE COVER ASSYREMARKS HONDA GX610VXD ENGINE - CRANKCASE COVER ASSYPART NAME 11300ZJ1000HONDA GX610VXD ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYQTY. REMARKS HONDA GX610VXD ENGINE - CRANKSHAFT ASSYPART NAME WASHER, CRANKSHAFT THRUSTHONDA GX610VXD ENGINE - PISTON ASSY PISTON ASSYHONDA GX610VXD ENGINE - PISTON ASSY PISTON ASSYPART NAME HONDA GX610VXD ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYPART NAME HONDA GX610VXD ENGINE - CAMSHAFT ASSYCAMSHAFT ASSY REMARKSHONDA GX610VXD ENGINE - FAN COVER ASSY FAN COVER ASSYHONDA GX610VXD ENGINE -FANCOVER ASSY PART NAMEHONDA GX610VXD ENGINE - CARBURETOR ASSY CARBURETOR ASSYPART NAME HONDA GX610VXD ENGINE - CARBURETOR ASSYCARBURETOR ASSY QTY. REMARKSHONDA GX610VXD ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYPART NAME HONDA GX610VXD ENGINE - AIR CLEANER ASSYAIR CLEANER ASSY REMARKSHONDA GX610VXD ENGINE - MUFFLER ASSY MUFFLER ASSYPART NAME HONDA GX610VXD ENGINE - MUFFLER ASSYMUFFLER ASSY REMARKSHONDA GX610VXD ENGINE - FUEL PUMP ASSY FUEL PUMP ASSYHONDA GX610VXD ENGINE - FUEL PUMP ASSY HONDA GX610VXD ENGINE - FLYWHEEL ASSY FLYWHEEL ASSYHONDA GX610VXD ENGINE - FLYWHEEL ASSY PART NAMEHONDA GX610VXD ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYPART NAME HONDA GX610VXD ENGINE - IGNITION COIL ASSYIGNITION COIL ASSY REMARKSHONDA GX610VXD ENGINE - STARTER MOTOR ASSY STARTER MOTOR ASSYHONDA GX610VXD ENGINE - STARTER MOTOR ASSY PART NAMEHONDA GX610VXD ENGINE - CONTROL ASSY CONTROL ASSYPART NAME HONDA GX610VXD ENGINE - CONTROL ASSYCONTROL ASSY REMARKSb.The list must be typed or computer generated Effective JulyTERMS AND CONDITIONS OF SALE - PARTS c.The list must state the reasons for the returnNOTE PAGE 800/421-1244or 310/537-3700FAX 310/537-3927 HERES HOW TO GET HELPMAIN FAX