SGW-250SS —TROUBLESHOOTING (ENGINE)

TABLE 15. ENGINE TROUBLESHOOTING (PART 3)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Broken pre-heat circuit?

Check pre-heat circuit.

Engine fails to start and starter

 

 

No fuel?

Add fuel.

rotates.

 

 

 

Defective wiring?

Check wiring.

 

 

 

 

Clogged fuel strainer?

Clean or replace.

Engine starts and remains at low

 

 

Clogged air cleaner?

Clean or replace.

speed.

 

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

Starter does not run.

Battery discharged?

Charge battery.

 

 

 

 

Starter malfunctioning?

Repair or replace.

 

 

 

 

Key switch malfunctioning?

Repair or replace.

 

 

 

 

Wiring disconnected?

Connect wiring.

 

 

 

 

Fuse F5 burned out?

Replace fuse.

 

 

 

 

No voltage present in AC power

Replace rectifier (RE1).

 

source?

 

 

 

 

 

 

Defective rotor?

Replace rotor.

Engine speed rises and no voltage

 

 

Defective voltmeter?

Replace voltmeter.

is present in AC power source.

 

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

 

Layer short-circuit in armature

Replace armature.

 

winding?

 

 

 

 

 

Engine speed rises and AC power

Defective circuit breaker (protector)?

Replace circuit breaker (protector).

 

 

voltage is too low or cannot be

Layer short-circuit, broken wires in

Repair or replace armature.

used.

armature winding?

 

 

 

 

 

Engine speed rises and battery

Defective engine regulator?

Replace regulator.

 

 

discharges too soon.

Defective wiring?

Repair or replace wiring.

 

 

 

 

Engine speed rises and engine

Defective alternator?

Repair or replace alternator.

 

 

seems overloaded.

Damaged alternator bearing?

Replace alternator bearings.

 

 

 

 

Engine starts and "Idle Control

 

 

Switch" is in OFF position. Engine

Bad engine installation?

Repeat installation of engine.

speed rises and engine has large

 

 

vibrations. Overloads.

 

 

 

 

 

Engine starts and "Idle Control

Loose engine parts?

Check all engine parts for tightnes.

Switch" is in OFF position. Engine

 

 

 

 

speed rises and engine has

Defective alternator?

Check alternator for damaged bearing or loose

abnormal noise.

 

clamping bolts.

 

 

 

 

Defective enclosure?

Check enclosure bolts for tightness.

 

 

 

Engine starts and "Idle Control

Defective idle control device?

Repair or replace idle control device.

Switch" is in OFF position. Engine

 

 

 

 

speed rises and remains at high

Defective idle control switch?

Replace idle control switch.

speed when Idle Control switch is

 

 

placed in the ON position.

Defective solenoid?

Replace solenoid.

 

 

 

 

 

Defective relay?

Replace relay.

 

 

 

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 39

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Multiquip SGW-250SS operation manual Engine Troubleshooting Part

SGW-250SS specifications

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