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Multiquip operation manual Mq Power Whisperweldtm, Model SGW-250SS, Dc Welder/Ac Generator

Models: SGW-250SS

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PARTS AND OPERATION MANUAL

MQ POWER

WHISPERWELDTM

DC WELDER/AC GENERATOR

Model SGW-250SS

Parts No. D2845200004A

Revision #2 (08/08/01)

MULTIQUIP INC.	PARTS DEPARTMENT:
18910 WILMINGTON AVE.	800-427-1244
CARSON, CALIFORNIA 90746	FAX: 800-672-7877
310-537-3700	SERVICE DEPARTMENT:
800-421-1244	800-478-1244
FAX: 310-537-3927	FAX: 310-537-4259

E-mail:mq@multiquip.com • www:multiquip.com

Page 1

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Multiquip operation manual Mq Power Whisperweldtm, Model SGW-250SS, Dc Welder/Ac Generator, Revision #2 08/08/01

Contents

Model SGW-250SS MQ POWER WHISPERWELDTMDC WELDER/AC GENERATOR Revision #2 08/08/01Page MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX 310/537-3927 MQ Power SGW-250SS-DC Welder/AC Generator TABLE OF CONTENTSHonda GX610VXD Engine PARTS ORDERING PROCEDURES Earn Extra Discounts when you order by FAXNow! Direct TOLL-FREEaccess ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONMaintenance Safety RULES FOR SAFE OPERATIONEmergencies OPERATION AND SAFETY DECALS P/N DCL160 OPERATION AND SAFETY DECALSWelder Specifications SGW-250SS- SPECIFICATIONSGenerator Specifications Engine SpecificationsOil Pressure Warning Alarm SGW-250SS- GENERAL INFORMATIONSGW-250SSFAMILIARIZATION Generator Control PanelFigure 1. SGW-250SSDimensions SGW-250SS- DIMENSIONSExplanation of Chart SGW-250SS -TRAILER-SAFETYGUIDELINESTable 1. Specifications SGW-250SS- TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont SGW-250SS- TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts SGW-250SS -TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionTable 4. Suspension Torque Requirements SGW-250SS -TRAILERSAFETY GUIDELINESTorque Ft.-Lbs Lug Nut Torque RequirementsSGW-250SS -TRAILER-WIRINGDIAGRAM Towing Safety Precautions SGW-250SS -TOWINGFigure 4. Welder/AC Generator and Towing Trailer MQ POWER SGW-250SS- CONTROLS AND INDICATORSFigure 5. SGW250SS Components MQ POWER SGW-250SS- CONTROLS AND INDICATORSWHISPER WELD FRONT VIEWOutdoor Installation SGW-250SS- INSTALLATIONIndoor Installation Selecting Optimum Welding Cable#10 Wire SGW-250SS- PRE-SETUP#12 Wire General Inspection Prior to OperationAir Cleaner SGW-250SS- PRE-SETUPBattery Table 8. Recommended Motor OilCleaning the Radiator BLW-400SSW- PRE-SETUPAir Cleaner BatteryIdle Control Switch SGW-250SS- INSTRUMENTATIONMain Circuit Breaker 2-Pole GFCI Protection Breaker Single-PoleSingle Phase Load SGW-250SS- LOAD APPLICATIONSGW-250SS -WELDEROPERATING INSTRUCTIONS Table 12. Welding Applications+ ... Ground Clamp Electrode HolderAuxiliary AC Power SGW-250SS -WELDEROPERATING INSTRUCTIONSDuty Cycle % Table 13. Duty CycleCurrent Amps 200 or lessWARNING CAUTION SGW-250SS- ENGINE OPERATING INSTRUCTIONSBefore Starting StartingAir Cleaner SGW-250SS- MAINTENANCECleaning the Fuel Strainer General InspectionINSPECTION / MAINTENANCE SGW-250SS- MAINTENANCE1000 Hrs 250 HrsWelder/Generator Storage SGW-250SS- PREPARATION FOR LONG -TERMSTORAGESGW-250SS -ENGINE/GENERATORWIRINGDIAGRAM TABLE 14. WELDER TROUBLESHOOTING SGW-250SS -TROUBLESHOOTINGWELDERSYMPTOM POSSIBLE PROBLEMTABLE 15. ENGINE TROUBLESHOOTING PART SGW-250SS -TROUBLESHOOTINGENGINETABLE 15. ENGINE TROUBLESHOOTING PART SGW-250SS -TROUBLESHOOTINGENGINETABLE 15. ENGINE TROUBLESHOOTING PART SGW-250SS -TROUBLESHOOTINGENGINEItems Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column SGW W/HONDA GX610 AIR-COOLEDENGINE 1TO 3 UNITS SGW-250SS- SUGGESTED SPARE PARTSDescription GENERATOR ASSY SGW-250SS- GENERATOR ASSYPART NAME SGW-250SS- GENERATOR ASSYREMARKS CONTROL PANEL ASSY SGW-250SS- CONTROL PANEL ASSYCONTROL PANEL ASSY SGW-250SS- CONTROL PANEL ASSYPART NAME REMARKSSGW-250SS- CONTROL PANEL ASSY CONTROL PANEL ASSY SGW-250SS- CONTROL PANEL ASSYPART NAME REMARKSELECTRIC PARTS ASSY SGW-250SS- ELECTRIC PARTS ASSYELECTRIC PARTS ASSY SGW-250SS- ELECTRIC PARTS ASSYPART NAME REMARKSBATTERY ASSY SGW-250SS- BATTERY ASSYBATTERY ASSY SGW-250SS- BATTERY ASSYPART NAME REMARKSTAIL PIPE ASSY SGW-250SS- TAIL PIPE ASSYTAIL PIPE ASSY SGW-250SS- TAIL PIPE ASSYPART NAME FUEL TANK ASSY SGW-250SS- FUEL TANK ASSYFUEL TANK ASSY SGW-250SS- FUEL TANK ASSYPART NAME REMARKSENCLOSURE ASSY SGW-250SS- ENCLOSURE ASSYPART NAME SGW-250SS- ENCLOSURE ASSYQTY. REMARKS NAME PLATE AND DECALS ASSY SGW-250SS- NAME PLATE AND DECALS ASSYNAME PLATE AND DECALS ASSY SGW-250SS- NAME PLATE AND DECALS ASSYPART NAME REMARKSCYLINDER HEAD ASSY HONDA GX610VXD ENGINE - CYLINDER HEAD ASSYPART NAME HONDA GX610VXD ENGINE - CYLINDER HEAD ASSYCYLINDER BARREL ASSY HONDA GX610VXD ENGINE - CYLINDER BARREL ASSYPART NAME HONDA GX610VXD ENGINE - CYLINDER BARREL ASSYREMARKS 12000ZJ1810CRANKCASE COVER ASSY HONDA GX610VXD ENGINE - CRANKCASE COVER ASSYPART NAME HONDA GX610VXD ENGINE - CRANKCASE COVER ASSYREMARKS 11300ZJ1000CRANKSHAFT ASSY HONDA GX610VXD ENGINE - CRANKSHAFT ASSYPART NAME HONDA GX610VXD ENGINE - CRANKSHAFT ASSYQTY. REMARKS WASHER, CRANKSHAFT THRUSTPISTON ASSY HONDA GX610VXD ENGINE - PISTON ASSYPISTON ASSY HONDA GX610VXD ENGINE - PISTON ASSYPART NAME CAMSHAFT ASSY HONDA GX610VXD ENGINE - CAMSHAFT ASSYCAMSHAFT ASSY HONDA GX610VXD ENGINE - CAMSHAFT ASSYPART NAME REMARKSFAN COVER ASSY HONDA GX610VXD ENGINE - FAN COVER ASSYPART NAME HONDA GX610VXD ENGINE -FANCOVER ASSYCARBURETOR ASSY HONDA GX610VXD ENGINE - CARBURETOR ASSYCARBURETOR ASSY HONDA GX610VXD ENGINE - CARBURETOR ASSYPART NAME QTY. REMARKSAIR CLEANER ASSY HONDA GX610VXD ENGINE - AIR CLEANER ASSYAIR CLEANER ASSY HONDA GX610VXD ENGINE - AIR CLEANER ASSYPART NAME REMARKSMUFFLER ASSY HONDA GX610VXD ENGINE - MUFFLER ASSYMUFFLER ASSY HONDA GX610VXD ENGINE - MUFFLER ASSYPART NAME REMARKSFUEL PUMP ASSY HONDA GX610VXD ENGINE - FUEL PUMP ASSYHONDA GX610VXD ENGINE - FUEL PUMP ASSY FLYWHEEL ASSY HONDA GX610VXD ENGINE - FLYWHEEL ASSYPART NAME HONDA GX610VXD ENGINE - FLYWHEEL ASSYIGNITION COIL ASSY HONDA GX610VXD ENGINE - IGNITION COIL ASSYIGNITION COIL ASSY HONDA GX610VXD ENGINE - IGNITION COIL ASSYPART NAME REMARKSSTARTER MOTOR ASSY HONDA GX610VXD ENGINE - STARTER MOTOR ASSYPART NAME HONDA GX610VXD ENGINE - STARTER MOTOR ASSYCONTROL ASSY HONDA GX610VXD ENGINE - CONTROL ASSYCONTROL ASSY HONDA GX610VXD ENGINE - CONTROL ASSYPART NAME REMARKSTERMS AND CONDITIONS OF SALE - PARTS Effective Julyb.The list must be typed or computer generated c.The list must state the reasons for the returnNOTE PAGE MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX 310/537-3927 FAX

PARTS AND OPERATION MANUAL

MQ POWER

DC WELDER/AC GENERATOR

Model SGW-250SS

Revision #2 (08/08/01)

MULTIQUIP INC.