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SGW-250SS operation manual HONDA GX610VXD ENGINE - MUFFLER ASSY, Muffler Assy
Models:
SGW-250SS
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Troubleshooting
Specification
Install
Explanation of Chart
Dimension
Maintenance
#10 Wire
SGW-250SS- PRE-SETUP
Parts Ordering Procedures
Oil Pressure Warning Alarm
Page 78
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HONDA GX610VXD ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 78 —
SGW-250SS
DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
Page 77
Page 79
Page 78
Image 78
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Contents
DC WELDER/AC GENERATOR
MQ POWER WHISPERWELDTM
Model SGW-250SS
Revision #2 08/08/01
Page
HERES HOW TO GET HELP
MAIN
800/421-1244or 310/537-3700FAX 310/537-3927
TABLE OF CONTENTS
MQ Power SGW-250SS-DC Welder/AC Generator
Honda GX610VXD Engine
Now! Direct TOLL-FREEaccess
Earn Extra Discounts when you order by FAX
PARTS ORDERING PROCEDURES
Extra
RULES FOR SAFE OPERATION
GENERAL SAFETY
RULES FOR SAFE OPERATION
Maintenance Safety
Emergencies
OPERATION AND SAFETY DECALS
OPERATION AND SAFETY DECALS
P/N DCL160
Generator Specifications
SGW-250SS- SPECIFICATIONS
Welder Specifications
Engine Specifications
SGW-250SSFAMILIARIZATION Generator
SGW-250SS- GENERAL INFORMATION
Oil Pressure Warning Alarm
Control Panel
SGW-250SS- DIMENSIONS
Figure 1. SGW-250SSDimensions
SGW-250SS -TRAILER-SAFETYGUIDELINES
Explanation of Chart
MODEL
SGW-250SS- TRAILER-SPECIFICATIONS
Table 1. Specifications
APPLICATION
MODEL
SGW-250SS- TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
COUPLER
Tire Wear/Inflation
SGW-250SS -TRAILERSAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Suspension
Torque Ft.-Lbs
SGW-250SS -TRAILERSAFETY GUIDELINES
Table 4. Suspension Torque Requirements
Lug Nut Torque Requirements
SGW-250SS -TRAILER-WIRINGDIAGRAM
SGW-250SS -TOWING
Towing Safety Precautions
Figure 4. Welder/AC Generator and Towing Trailer
SGW-250SS- CONTROLS AND INDICATORS
MQ POWER
Figure 5. SGW250SS Components
WHISPER WELD
SGW-250SS- CONTROLS AND INDICATORS
MQ POWER
FRONT VIEW
Indoor Installation
SGW-250SS- INSTALLATION
Outdoor Installation
Selecting Optimum Welding Cable
#12 Wire
SGW-250SS- PRE-SETUP
#10 Wire
General Inspection Prior to Operation
Battery
SGW-250SS- PRE-SETUP
Air Cleaner
Table 8. Recommended Motor Oil
Air Cleaner
BLW-400SSW- PRE-SETUP
Cleaning the Radiator
Battery
Main Circuit Breaker 2-Pole
SGW-250SS- INSTRUMENTATION
Idle Control Switch
GFCI Protection Breaker Single-Pole
SGW-250SS- LOAD APPLICATION
Single Phase Load
+ ... Ground Clamp
Table 12. Welding Applications
SGW-250SS -WELDEROPERATING INSTRUCTIONS
Electrode Holder
SGW-250SS -WELDEROPERATING INSTRUCTIONS
Auxiliary AC Power
Current Amps
Table 13. Duty Cycle
Duty Cycle %
200 or less
Before Starting
SGW-250SS- ENGINE OPERATING INSTRUCTIONS
WARNING CAUTION
Starting
Cleaning the Fuel Strainer
SGW-250SS- MAINTENANCE
Air Cleaner
General Inspection
1000 Hrs
SGW-250SS- MAINTENANCE
INSPECTION / MAINTENANCE
250 Hrs
SGW-250SS- PREPARATION FOR LONG -TERMSTORAGE
Welder/Generator Storage
SGW-250SS -ENGINE/GENERATORWIRINGDIAGRAM
SYMPTOM
SGW-250SS -TROUBLESHOOTINGWELDER
TABLE 14. WELDER TROUBLESHOOTING
POSSIBLE PROBLEM
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
SGW-250SS -TROUBLESHOOTINGENGINE
TABLE 15. ENGINE TROUBLESHOOTING PART
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
SGW-250SS- SUGGESTED SPARE PARTS
SGW W/HONDA GX610 AIR-COOLEDENGINE 1TO 3 UNITS
Description
SGW-250SS- GENERATOR ASSY
GENERATOR ASSY
SGW-250SS- GENERATOR ASSY
PART NAME
REMARKS
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
REMARKS
SGW-250SS- CONTROL PANEL ASSY
PART NAME
SGW-250SS- CONTROL PANEL ASSY
CONTROL PANEL ASSY
REMARKS
SGW-250SS- ELECTRIC PARTS ASSY
ELECTRIC PARTS ASSY
PART NAME
SGW-250SS- ELECTRIC PARTS ASSY
ELECTRIC PARTS ASSY
REMARKS
SGW-250SS- BATTERY ASSY
BATTERY ASSY
PART NAME
SGW-250SS- BATTERY ASSY
BATTERY ASSY
REMARKS
SGW-250SS- TAIL PIPE ASSY
TAIL PIPE ASSY
SGW-250SS- TAIL PIPE ASSY
TAIL PIPE ASSY
PART NAME
SGW-250SS- FUEL TANK ASSY
FUEL TANK ASSY
PART NAME
SGW-250SS- FUEL TANK ASSY
FUEL TANK ASSY
REMARKS
SGW-250SS- ENCLOSURE ASSY
ENCLOSURE ASSY
SGW-250SS- ENCLOSURE ASSY
PART NAME
QTY. REMARKS
SGW-250SS- NAME PLATE AND DECALS ASSY
NAME PLATE AND DECALS ASSY
PART NAME
SGW-250SS- NAME PLATE AND DECALS ASSY
NAME PLATE AND DECALS ASSY
REMARKS
HONDA GX610VXD ENGINE - CYLINDER HEAD ASSY
CYLINDER HEAD ASSY
HONDA GX610VXD ENGINE - CYLINDER HEAD ASSY
PART NAME
HONDA GX610VXD ENGINE - CYLINDER BARREL ASSY
CYLINDER BARREL ASSY
REMARKS
HONDA GX610VXD ENGINE - CYLINDER BARREL ASSY
PART NAME
12000ZJ1810
HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY
CRANKCASE COVER ASSY
REMARKS
HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY
PART NAME
11300ZJ1000
HONDA GX610VXD ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
QTY. REMARKS
HONDA GX610VXD ENGINE - CRANKSHAFT ASSY
PART NAME
WASHER, CRANKSHAFT THRUST
HONDA GX610VXD ENGINE - PISTON ASSY
PISTON ASSY
HONDA GX610VXD ENGINE - PISTON ASSY
PISTON ASSY
PART NAME
HONDA GX610VXD ENGINE - CAMSHAFT ASSY
CAMSHAFT ASSY
PART NAME
HONDA GX610VXD ENGINE - CAMSHAFT ASSY
CAMSHAFT ASSY
REMARKS
HONDA GX610VXD ENGINE - FAN COVER ASSY
FAN COVER ASSY
HONDA GX610VXD ENGINE -FANCOVER ASSY
PART NAME
HONDA GX610VXD ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
PART NAME
HONDA GX610VXD ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
QTY. REMARKS
HONDA GX610VXD ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
PART NAME
HONDA GX610VXD ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
REMARKS
HONDA GX610VXD ENGINE - MUFFLER ASSY
MUFFLER ASSY
PART NAME
HONDA GX610VXD ENGINE - MUFFLER ASSY
MUFFLER ASSY
REMARKS
HONDA GX610VXD ENGINE - FUEL PUMP ASSY
FUEL PUMP ASSY
HONDA GX610VXD ENGINE - FUEL PUMP ASSY
HONDA GX610VXD ENGINE - FLYWHEEL ASSY
FLYWHEEL ASSY
HONDA GX610VXD ENGINE - FLYWHEEL ASSY
PART NAME
HONDA GX610VXD ENGINE - IGNITION COIL ASSY
IGNITION COIL ASSY
PART NAME
HONDA GX610VXD ENGINE - IGNITION COIL ASSY
IGNITION COIL ASSY
REMARKS
HONDA GX610VXD ENGINE - STARTER MOTOR ASSY
STARTER MOTOR ASSY
HONDA GX610VXD ENGINE - STARTER MOTOR ASSY
PART NAME
HONDA GX610VXD ENGINE - CONTROL ASSY
CONTROL ASSY
PART NAME
HONDA GX610VXD ENGINE - CONTROL ASSY
CONTROL ASSY
REMARKS
b.The list must be typed or computer generated
Effective July
TERMS AND CONDITIONS OF SALE - PARTS
c.The list must state the reasons for the return
NOTE PAGE
800/421-1244or 310/537-3700FAX 310/537-3927
HERES HOW TO GET HELP
MAIN
FAX