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Multiquip SGW-250SS operation manual HONDA GX610VXD ENGINE - CONTROL ASSY, Control Assy

Models: SGW-250SS

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HONDA GX610VXD ENGINE — CONTROL ASSY.

HONDA GX610VXD ENGINE — CONTROL ASSY.

CONTROL ASSY.

PAGE 88 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)

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Multiquip SGW-250SS operation manual HONDA GX610VXD ENGINE - CONTROL ASSY, Control Assy

Contents

MQ POWER WHISPERWELDTM Model SGW-250SSDC WELDER/AC GENERATOR Revision #2 08/08/01Page MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX 310/537-3927 MQ Power SGW-250SS-DC Welder/AC Generator TABLE OF CONTENTSHonda GX610VXD Engine Earn Extra Discounts when you order by FAX PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraRULES FOR SAFE OPERATION GENERAL SAFETYMaintenance Safety RULES FOR SAFE OPERATIONEmergencies OPERATION AND SAFETY DECALS OPERATION AND SAFETY DECALS P/N DCL160SGW-250SS- SPECIFICATIONS Welder SpecificationsGenerator Specifications Engine SpecificationsSGW-250SS- GENERAL INFORMATION Oil Pressure Warning AlarmSGW-250SSFAMILIARIZATION Generator Control PanelSGW-250SS- DIMENSIONS Figure 1. SGW-250SSDimensionsSGW-250SS -TRAILER-SAFETYGUIDELINES Explanation of ChartSGW-250SS- TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONSGW-250SS- TRAILER-SPECIFICATIONS Table 1. Specifications ContMODEL COUPLERSGW-250SS -TRAILERSAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionSGW-250SS -TRAILERSAFETY GUIDELINES Table 4. Suspension Torque RequirementsTorque Ft.-Lbs Lug Nut Torque RequirementsSGW-250SS -TRAILER-WIRINGDIAGRAM Towing Safety Precautions SGW-250SS -TOWINGFigure 4. Welder/AC Generator and Towing Trailer MQ POWER SGW-250SS- CONTROLS AND INDICATORSFigure 5. SGW250SS Components SGW-250SS- CONTROLS AND INDICATORS MQ POWERWHISPER WELD FRONT VIEWSGW-250SS- INSTALLATION Outdoor InstallationIndoor Installation Selecting Optimum Welding CableSGW-250SS- PRE-SETUP #10 Wire#12 Wire General Inspection Prior to OperationSGW-250SS- PRE-SETUP Air CleanerBattery Table 8. Recommended Motor OilBLW-400SSW- PRE-SETUP Cleaning the RadiatorAir Cleaner BatterySGW-250SS- INSTRUMENTATION Idle Control SwitchMain Circuit Breaker 2-Pole GFCI Protection Breaker Single-PoleSGW-250SS- LOAD APPLICATION Single Phase LoadTable 12. Welding Applications SGW-250SS -WELDEROPERATING INSTRUCTIONS+ ... Ground Clamp Electrode HolderSGW-250SS -WELDEROPERATING INSTRUCTIONS Auxiliary AC PowerTable 13. Duty Cycle Duty Cycle %Current Amps 200 or lessSGW-250SS- ENGINE OPERATING INSTRUCTIONS WARNING CAUTIONBefore Starting StartingSGW-250SS- MAINTENANCE Air CleanerCleaning the Fuel Strainer General InspectionSGW-250SS- MAINTENANCE INSPECTION / MAINTENANCE1000 Hrs 250 HrsSGW-250SS- PREPARATION FOR LONG -TERMSTORAGE Welder/Generator StorageSGW-250SS -ENGINE/GENERATORWIRINGDIAGRAM SGW-250SS -TROUBLESHOOTINGWELDER TABLE 14. WELDER TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTSGW-250SS -TROUBLESHOOTINGENGINE TABLE 15. ENGINE TROUBLESHOOTING PARTItems Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column SGW W/HONDA GX610 AIR-COOLEDENGINE 1TO 3 UNITS SGW-250SS- SUGGESTED SPARE PARTSDescription SGW-250SS- GENERATOR ASSY GENERATOR ASSYPART NAME SGW-250SS- GENERATOR ASSYREMARKS SGW-250SS- CONTROL PANEL ASSY CONTROL PANEL ASSYSGW-250SS- CONTROL PANEL ASSY CONTROL PANEL ASSYPART NAME REMARKSSGW-250SS- CONTROL PANEL ASSY SGW-250SS- CONTROL PANEL ASSY CONTROL PANEL ASSYPART NAME REMARKSSGW-250SS- ELECTRIC PARTS ASSY ELECTRIC PARTS ASSYSGW-250SS- ELECTRIC PARTS ASSY ELECTRIC PARTS ASSYPART NAME REMARKSSGW-250SS- BATTERY ASSY BATTERY ASSYSGW-250SS- BATTERY ASSY BATTERY ASSYPART NAME REMARKSSGW-250SS- TAIL PIPE ASSY TAIL PIPE ASSYTAIL PIPE ASSY SGW-250SS- TAIL PIPE ASSYPART NAME SGW-250SS- FUEL TANK ASSY FUEL TANK ASSYSGW-250SS- FUEL TANK ASSY FUEL TANK ASSYPART NAME REMARKSSGW-250SS- ENCLOSURE ASSY ENCLOSURE ASSYPART NAME SGW-250SS- ENCLOSURE ASSYQTY. REMARKS SGW-250SS- NAME PLATE AND DECALS ASSY NAME PLATE AND DECALS ASSYSGW-250SS- NAME PLATE AND DECALS ASSY NAME PLATE AND DECALS ASSYPART NAME REMARKSHONDA GX610VXD ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYHONDA GX610VXD ENGINE - CYLINDER HEAD ASSY PART NAMEHONDA GX610VXD ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYHONDA GX610VXD ENGINE - CYLINDER BARREL ASSY PART NAMEREMARKS 12000ZJ1810HONDA GX610VXD ENGINE - CRANKCASE COVER ASSY CRANKCASE COVER ASSYHONDA GX610VXD ENGINE - CRANKCASE COVER ASSY PART NAMEREMARKS 11300ZJ1000HONDA GX610VXD ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYHONDA GX610VXD ENGINE - CRANKSHAFT ASSY PART NAMEQTY. REMARKS WASHER, CRANKSHAFT THRUSTHONDA GX610VXD ENGINE - PISTON ASSY PISTON ASSYPISTON ASSY HONDA GX610VXD ENGINE - PISTON ASSYPART NAME HONDA GX610VXD ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYHONDA GX610VXD ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYPART NAME REMARKSHONDA GX610VXD ENGINE - FAN COVER ASSY FAN COVER ASSYHONDA GX610VXD ENGINE -FANCOVER ASSY PART NAMEHONDA GX610VXD ENGINE - CARBURETOR ASSY CARBURETOR ASSYHONDA GX610VXD ENGINE - CARBURETOR ASSY CARBURETOR ASSYPART NAME QTY. REMARKSHONDA GX610VXD ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYHONDA GX610VXD ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYPART NAME REMARKSHONDA GX610VXD ENGINE - MUFFLER ASSY MUFFLER ASSYHONDA GX610VXD ENGINE - MUFFLER ASSY MUFFLER ASSYPART NAME REMARKSHONDA GX610VXD ENGINE - FUEL PUMP ASSY FUEL PUMP ASSYHONDA GX610VXD ENGINE - FUEL PUMP ASSY HONDA GX610VXD ENGINE - FLYWHEEL ASSY FLYWHEEL ASSYHONDA GX610VXD ENGINE - FLYWHEEL ASSY PART NAMEHONDA GX610VXD ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYHONDA GX610VXD ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYPART NAME REMARKSHONDA GX610VXD ENGINE - STARTER MOTOR ASSY STARTER MOTOR ASSYHONDA GX610VXD ENGINE - STARTER MOTOR ASSY PART NAMEHONDA GX610VXD ENGINE - CONTROL ASSY CONTROL ASSYHONDA GX610VXD ENGINE - CONTROL ASSY CONTROL ASSYPART NAME REMARKSEffective July TERMS AND CONDITIONS OF SALE - PARTSb.The list must be typed or computer generated c.The list must state the reasons for the returnNOTE PAGE HERES HOW TO GET HELP MAIN800/421-1244or 310/537-3700FAX 310/537-3927 FAX