Wilton 7020/7040 Machine Setup, Replacement of Guide Bearings, Replacement of Blade Edge Bearings

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Refer to Figure 18.1.

1.Remove the cap screw and remove the carbide guide. Discard the carbide guide.

2.Install the replacement carbide guide on the guide bearing support. Install the cap screw. Set the guide so it just contacts the side of the saw blade.

3.Using a machinist's square, check squareness of the blade to the table.

Replacement of Guide Bearings

Referring to Firgure 18, remove the cap screw from the bearing being replaced. Separate the bushing and cap screw from the bearing. Discard the bearing.

NOTE: There is a light press fit between the bearing and the bushing.

2.Install bushing in replacement bearing. Install cap screw through bushing and into guide support.

3.If the bearing being replaced is on an eccentric bushing, install the bearing on the operator side of the blade.

4.Turn the eccentric bushing in the guide support until the bearing contacts the blade.

Replacement of Blade Edge Bearings

1.Remove the capscrew from the blade edge bearing being replaced and discard the bearing. Be care- ful not to lose the spring washer that separates the bearing from the floating block (see figure 19).

2.Insert the capscrew into the new bearing. Replace the spring washer onto the capscrew and re-install into the floating block.

3.If re-adjustment is necessary, loosen the pivot capscrew and move the floating block so that the

Adjustment

Guide Support

Cap Screw

 

Floating Block

 

Cap Screw

 

Blade Edge

 

Bearing

 

Figure 19: Blade edge bearing replacement

Replacement of the Wire Brush

1.Loosen four knobs securing the blade cover. Lift the cover and swing it backward.

2.Remove the attaching screw, spring washer and washer. Remove and discard the brush (see figure 20).

3.Install replacement brush and secure with screw, spring washer and washer.

Wire Brush

Screw and Washers

Figure 20: Wire brush

Machine Setup

The saw delivered to you has been adjusted at the factory. A number of test pieces have been cut using the saw to verify the accuracy of cutting. Therefore, the only setup operations required before releasing the saw for service are spotting the saw and establish- ing the electrical connections to the motor.

Uncrating and Spotting

Spot the saw where it makes the most sense for the operations you will probably be doing. If you are go- ing to be doing cut-off work on very long pieces of stock, allow plenty of room for the stock, and the infeed and outfeed supports. Remove the saw from the ship- ping skid and discard any hold-down devices that were used to secure the saw to the skid.

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Contents Operating Instructions & Parts Manual Models 7020/7040Table of Contents Replacement Parts General Specifications SpecificationsMachinery General Safety Warnings When Setting up MachineSafety Instructions on Sawing Systems General Electrical CautionsSetting Blade Speed IntroductionOperating Instructions ControlsRaising/Lowering the Saw Head Controlling the Cut Hydraulic Feed ControlEvaluating Cutting Efficiency Blade SelectionWork Setup Blade Break-in ProceduresAdjusting the Vise for Angle Cuts Securing the Workpiece for Square CutsInstallation and Adjustment of Work Stop Starting the SawAdjustments Blade Tracking AdjustmentFactory or Field Procedure Coolant FlowBlade Guide Bearing Adjustment Checking blade-to-wheel clearance using paper stripsMaintenance Test Cutting to Verify Adjustment AccuracyAdjustment of the Limit Switch CleaningAdjusting the Counterbalance Spring Changing BladesChanging the Drive Belt Replacing the Drive MotorAdjusting the Blade Guides Replacement of Carbide Blade GuideReplacing the Drive Wheel Replacing Idler Wheel or Idler BearingMachine Setup Replacement of Guide BearingsReplacement of Blade Edge Bearings Replacement of the Wire BrushModel 7020 cut-off saw wiring diagram ElectricalModel 7040 cut-off saw wiring diagram Troubleshooting Fault Probable cause Suggested remedyReplacement Parts WMH Tool GroupExploded View Base Parts List Base Part Description QTYScrew 1/4 x 3/4 192 195 Exploded View Head Parts List Head 5713301 Snap Ring Wilton Corporation