Wagner SprayTech manual GA 250ALGA 400AL

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EDITION 07 /2005

PART NO. DOC0350941

OPERATING MANUAL

GA 250AL_GA 400AL.

Contents

1

ABOUT THESE INSTRUCTIONS

5

1.1

Languages

5

1.2

Warnings, notes and symbols in these instructions

5

2

GENERAL SAFETY INSTRUCTIONS

6

2.1

Safety instructions for the operator

6

2.1.1

Electrical equipment

6

2.1.2

Personnel qualifications

6

2.1.3

A safe work environment

6

2.2

Safety instructions for staff

6

2.2.1

Safe handling of WAGNER spray units

7

2.2.2

Earth the unit

7

2.2.3

Material hoses

7

2.2.4

Cleaning

8

2.2.5

Handling hazardous liquids, varnishes and paints

8

2.2.6

Touching hot surfaces

8

2.3

Correct use

8

2.4

Use in an explosion hazard area

9

2.4.1

Correct use

9

2.4.2

Explosion protection identification

9

2.4.2

Max. surface temperature

9

2.4.4

Safety instructions

9

3

PRODUCT LIABILITY AND WARRANTY

10

3.1

Important notes on product liability

10

3.2

Warranty

10

3.3

CE-Conformity

11

3.4

German regualtions and guidelines

11

4

DESCRIPTION

12

4.1

Typical applications, Using in Accordance with the instructions

12

4.1.1

What kind of spray material can be applied?

12

4.2

Scope of supply

12

4.2.1

Type designation

12

4.3

Data

14

4.4

Function of spraygun

15

4.4.1

Design of spraygun

15

4.4.2

Functional description

15

5

STARTING UP AND OPERATION

16

5.1

Set up and connect

16

5.1.1

Typical automatic spraying system

16

5.1.2

Ventilation of the spray booth

17

5.1.3

Fluid (paint) hoses

17

5.1.4

Earthing the system

18

5.2

Preparation of paint

19

5.2.1

Viscosity conversion table

19

5.3

Start-up

20

5.3.1

General rules for handling the spray gun

20

5.3.2

Preparation

20

3

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Contents Automatic Airless Spraygun Page GA 250ALGA 400AL Maintenance Troubleshooting and Solutions AccessoriesSpare Parts About These Instructions LanguagesANGUAGE RDERE.O General Safety Instructions Safe Handling of Wagner Spray Units Earth the UnitMaterial Hoses Correct USE CleaningHandling Hazardous LIQUIDS,VARNISHES and Paints Touching HOT SurfacesGnition Temperatureeof the Coating Material 2 MAX. Surface TemperatureMbientitemperature Safety Instructions 3AFEEHANDLING OFL7!.%2 SprayyunitsnImportant Notes on Product Liability Product Liability and WarrantyWarranty 4HISIWARRANTYYDOES not Cover Damageacaused BYGerman Regualtions and Guidelines CE-CONFORMITY 3HORTTEXPLANATION #%  #OMMUNAUTÏN%UROPÏENNE# #ERTIlCATE of #ONFORMITY 0ARTTNUMBERGA XXX AL DescriptionWhat Kind of Spray Material can be APPLIED? Scope of Supply Type DesignationQuantity Description GA 250AL GA 400AL DataFunction of Spraygun Design of Spraygun Starting UP and Operation SET UP and Connect Typical Automatic Spraying SystemUrsting HOSE Ventilation of the Spray BoothFluid Paint Hoses Mpurities Inttheespraying SYSTEMEarthing the System 2ISKSOF POISONINGœœ %ARTH ALL UNITLCOMPONENTS Preparation of Paint Viscosity Conversion Table0OISE Compressionespring Isnmarked RED PreparationReplacing the Airless Flat JET Nozzle Cleaning the Airless Flat JET NozzleWork START-UP for Airless Spraying2ISKSOF Injuryyandadamage TOATHEAEQUIPMENT Maintenanceœ .EVER Immerse the Sprayygungin Cleaning AGENT NCORRECTTMAINTENANCEREPAIRFinishing Work and Cleaning XPLODINGOGASAIRGMIXTUREReplacing the Valvestem Replacing the Valve Stem Reassembling the Valve Stem and the Spray GUN Problem Cause Solution Troubleshooting and SolutionsAccessories Airless Flat JET Nozzles Pplications0ART.O ICA Paint MM InchInium AtextpaintIllerlpaint ArgeareaPaintwork Miscellaneous Hoses0ARTT.UMBER Description and Quantity HOW to Order Spare PARTS?Arksrin Spareeparts Lists Spare PartsGA 250ALGA 400AL Automatic Spraygun GA 400AL Qty Part Nr Description Automatic Spraygun GA 250AL Qty Part-Nr Description GA 250ALGA 400AL Ermany 3WITZERLAND Page Page AIL Repch WAGNERGROUPCH AIL SERVICESTANDARD WAGNERGROUPCOMRderenumber Ermany