Wagner SprayTech GA 250AL Safe Handling of Wagner Spray Units, Earth the Unit, Material Hoses

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EDITION 07 /2005

PART NO. DOC0350941

OPERATING MANUAL

GA 250AL_GA 400AL.

2.2.1SAFE HANDLING OF WAGNER SPRAY UNITS

4HE SPRAYYJETJIS UNDER PRESSURE AND CAN CAUSE DANGEROUS INJURIES !VOIDIINJECTION OFNPAINTFOR CLEANINGTAGENTS

œ.EVER POINT THE SPRAYYGUNGAT PEOPLE

œ.EVER REACH INTOCTHE SPRAYYJET

œ"EFORE ALLL WORK ON THEH UNIT INN THEH EVENTN OF WORKR INTERRUPTIONS ANDN FUNCTIONAL FAULTS

nn3WITCHTOFFHTHEOENERGYCOMPRESSEDPAIRESUPPLY nn3ECUREUTHEESPRAYYGUNGAGAINSTAACTUATION nn2ELIEVEETHETPRESSURE FROMSTHEUSPRAYYGUNGANDNUNIT

nn"Y FUNCTIONAL FAULTS )DENTIFY AND CORRECTTTHETPROBLEM PROCEEDEAS DESCRIBED INE CHAP u4ROUBLE SHOOTINGh

)N THE EVENT OF SKIN INJURIESJCAUSED BYYPAINTAOR CLEANINGRAGENTS

œ.OTEEDOWN THE PAINT ORPCLEANING AGENT THATLYOU HAVEEBEEN USING

œ#ONSULT A DOCTOR IMMEDIATELY

!VOIDIDANGER OFNINJURYYTHROUGHRRECOIL FORCES

œ%NSURE THATEYOU HAVEEA lRM FOOTING WHENGOPERATINGITHEGSPRAYYGUN

œ/NLY HOLD THEOSPRAYYGUNGBRIEmY INRANYEONEYPOSITION

2.2.2EARTH THE UNIT

%LECTROSTATICTCHARGESECANAOCCURCON THEHUNIT DUEUTO THEHELECTROSTATICTCHARGE ANDNTHEHmOW SPEEDEINVOLVED IN SPRAYING 4HESE CAN CAUSE SPARKSAANDSmAMESSUPON DISCHARGE

œœ%NSURE THATETHETUNIT IS EARTHED FOR EVERYYSPRAYING OPERATION

œœ%ARTH THE WORKPIECES TOEBE COATED

œœ%NSURE THAT ALLLPERSONSSINSIDE THEHWORKINGNAREAEAREREARTHED EG THAT THEY AREEWEARING ANTISTATIC SHOES

œœ7HEN SPRAYING WEARAANTISTATIC GLOVES TOOEARTH YOURSELFSVIALTHE SPRAYYGUNGHANDLE

2.2.3MATERIAL HOSES

œ%NSURE THATETHETHOSE MATERIALEIS CHEMICALLY RESISTANT TORTHESSPRAYED MATERIALS

œ%NSURE THATETHETMATERIAL HOSEEIS SUITABLERFOR THE PRESSUREEGENERATED INETHE UNIT

œ%NSUREETHAT THE FOLLOWING INFORMATION ISIVISIBLEION THE HIGHPRESSURESHOSE n -ANUFACTURER

n 0ERMISSIBLE OPERATINGIOVERPRESSURE n $ATETOF MANUFACTURE

œ4HE ELECTRICAL RESISTANCEEOF THE COMPLETELHIGHPRESSUREGHOSE MUSTSBE LESSETHAN -/HM

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Contents Automatic Airless Spraygun Page GA 250ALGA 400AL Troubleshooting and Solutions Accessories MaintenanceSpare Parts Languages About These InstructionsANGUAGE RDERE.O General Safety Instructions Earth the Unit Safe Handling of Wagner Spray UnitsMaterial Hoses Correct USE CleaningHandling Hazardous LIQUIDS,VARNISHES and Paints Touching HOT SurfacesGnition Temperatureeof the Coating Material 2 MAX. Surface TemperatureMbientitemperature Safety Instructions 3AFEEHANDLING OFL7!.%2 SprayyunitsnImportant Notes on Product Liability Product Liability and WarrantyWarranty 4HISIWARRANTYYDOES not Cover Damageacaused BYGerman Regualtions and Guidelines CE-CONFORMITY 3HORTTEXPLANATION #%  #OMMUNAUTÏN%UROPÏENNE# #ERTIlCATE of #ONFORMITY 0ARTTNUMBERGA XXX AL DescriptionWhat Kind of Spray Material can be APPLIED? Scope of Supply Type DesignationQuantity Description GA 250AL GA 400AL DataFunction of Spraygun Design of Spraygun Starting UP and Operation SET UP and Connect Typical Automatic Spraying SystemUrsting HOSE Ventilation of the Spray BoothFluid Paint Hoses Mpurities Inttheespraying SYSTEM2ISKSOF POISONING Earthing the Systemœœ %ARTH ALL UNITLCOMPONENTS Viscosity Conversion Table Preparation of Paint0OISE Compressionespring Isnmarked RED PreparationReplacing the Airless Flat JET Nozzle Cleaning the Airless Flat JET NozzleWork START-UP for Airless Spraying2ISKSOF Injuryyandadamage TOATHEAEQUIPMENT Maintenanceœ .EVER Immerse the Sprayygungin Cleaning AGENT NCORRECTTMAINTENANCEREPAIRXPLODINGOGASAIRGMIXTURE Finishing Work and CleaningReplacing the Valvestem Replacing the Valve Stem Reassembling the Valve Stem and the Spray GUN Problem Cause Solution Troubleshooting and SolutionsAirless Flat JET Nozzles Pplications Accessories0ART.O ICA Paint MM InchInium AtextpaintArgearea IllerlpaintPaintwork Miscellaneous Hoses0ARTT.UMBER Description and Quantity HOW to Order Spare PARTS?Arksrin Spareeparts Lists Spare PartsGA 250ALGA 400AL Automatic Spraygun GA 400AL Qty Part Nr Description Automatic Spraygun GA 250AL Qty Part-Nr Description GA 250ALGA 400AL Ermany 3WITZERLAND Page Page AIL Repch WAGNERGROUPCH AIL SERVICESTANDARD WAGNERGROUPCOMRderenumber Ermany