Wagner SprayTech Your Ultimate Guide to GA 400AL Airless Sprayer Operations and Maintenance

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EDITION 07 /2005

PART NO. DOC0350941

OPERATING MANUAL

GA 250AL_GA 400AL.

Contents

5.4	Work	21
5.4.1	Start-up for airless spraying	21
5.4.2	Replacing the airless ﬂat jet nozzle	21
5.4.3	Cleaning the airless ﬂat jet nozzle	21
6	MAINTENANCE	22
6.1	Finishing work and Cleaning	23
6.2	Replacing the valvestem	23
6.2.1	Replacing the valve stem	23
6.2.2	Reassembling the valve stem and the spray gun	24
7	TROUBLESHOOTING AND SOLUTIONS	25
8	ACCESSORIES	26
8.1	Airless ﬂat jet nozzles	26
8.2	Hoses	29
8.3	Miscellaneous	29
9	SPARE PARTS	30
9.1	How to order spare parts?	30
9.2	Automatic spraygun GA 400AL	32
9.3	Automatic spraygun GA 250AL	34

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Contents Automatic Airless Spraygun Page GA 250ALGA 400AL Troubleshooting and Solutions Accessories MaintenanceSpare Parts Languages About These InstructionsANGUAGE RDERE.O General Safety Instructions Earth the Unit Safe Handling of Wagner Spray UnitsMaterial Hoses Cleaning Handling Hazardous LIQUIDS,VARNISHES and PaintsTouching HOT Surfaces Correct USE2 MAX. Surface Temperature MbientitemperatureSafety Instructions 3AFEEHANDLING OFL7!.%2 Sprayyunitsn Gnition Temperatureeof the Coating MaterialProduct Liability and Warranty Warranty4HISIWARRANTYYDOES not Cover Damageacaused BY Important Notes on Product LiabilityCE-CONFORMITY 3HORTTEXPLANATION #% #OMMUNAUTÏN%UROPÏENNE # #ERTIlCATE of #ONFORMITY0ARTTNUMBER German Regualtions and GuidelinesDescription What Kind of Spray Material can be APPLIED?Scope of Supply Type Designation GA XXX ALQuantity Description Data GA 250AL GA 400ALFunction of Spraygun Design of Spraygun SET UP and Connect Typical Automatic Spraying System Starting UP and OperationVentilation of the Spray Booth Fluid Paint HosesMpurities Inttheespraying SYSTEM Ursting HOSE2ISKSOF POISONING Earthing the Systemœœ %ARTH ALL UNITLCOMPONENTS Viscosity Conversion Table Preparation of Paint0OISE Preparation Compressionespring Isnmarked REDCleaning the Airless Flat JET Nozzle WorkSTART-UP for Airless Spraying Replacing the Airless Flat JET NozzleMaintenance œ .EVER Immerse the Sprayygungin Cleaning AGENTNCORRECTTMAINTENANCEREPAIR 2ISKSOF Injuryyandadamage TOATHEAEQUIPMENTXPLODINGOGASAIRGMIXTURE Finishing Work and CleaningReplacing the Valvestem Replacing the Valve Stem Reassembling the Valve Stem and the Spray GUN Troubleshooting and Solutions Problem Cause SolutionAirless Flat JET Nozzles Pplications Accessories0ART.O MM Inch IniumAtextpaint ICA PaintArgearea IllerlpaintPaintwork Hoses MiscellaneousHOW to Order Spare PARTS? Arksrin Spareeparts ListsSpare Parts 0ARTT.UMBER Description and QuantityGA 250ALGA 400AL Automatic Spraygun GA 400AL Qty Part Nr Description Automatic Spraygun GA 250AL Qty Part-Nr Description GA 250ALGA 400AL Ermany 3WITZERLAND Page Page AIL SERVICESTANDARD WAGNERGROUPCOM RderenumberErmany AIL Repch WAGNERGROUPCH