Honeywell NXL Control Keypad 6596, Fault codes, Fault Possible cause Correcting measures Code

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7.4.5Fault codes

The fault codes, their causes and correcting actions are presented in the table below. The shadowed faults are A faults only. The items written in white on black background present faults for which you can program different responses in the application. See parameter group Protections.

Note! When you contact the factory or the distributor due to a fault, it is advisable to write down all fault texts and codes that appear on the keypad

 

 

 

 

 

 

 

 

 

 

 

 

Fault

 

 

Fault

 

 

Possible cause

 

 

Correcting measures

 

code

 

 

 

 

 

 

 

 

 

 

1

 

 

Overcurrent

Frequency converter has detected too high a

 

Check loading.

 

 

 

 

 

 

current (>4*In) in the motor cable:

 

Check motor size.

 

 

 

 

 

 

sudden heavy load increase

 

Check cables.

 

 

 

 

 

 

short circuit in motor cables

 

 

 

 

 

 

 

 

unsuitable motor

 

 

 

2

 

 

Overvoltage

The DC-link voltage has exceeded the limits

 

Make the deceleration time longer.

 

 

 

 

 

 

defined in Table 4-3.

 

 

 

 

 

 

 

 

too short a deceleration time

 

 

 

 

 

 

 

 

high overvoltage spikes in supply

 

 

 

3

 

 

Earth fault

Current measurement has detected that the

 

Check motor cables and motor.

 

 

 

 

 

 

sum of motor phase current is not zero.

 

 

 

 

 

 

 

 

insulation failure in cables or motor

 

 

 

8

 

 

System fault

 

component failure

 

Reset the fault and restart.

 

 

 

 

 

 

 

 

Should the fault re-occur, contact

 

 

 

 

 

 

 

faulty operation

 

 

 

 

 

 

 

-

 

the distributor near to you.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

Undervoltage

DC-link voltage is under the voltage limits

 

In case of temporary supply voltage

 

 

 

 

 

 

defined in Table 4-3.

 

break reset the fault and restart the

 

 

 

 

 

 

most probable cause: too low a supply

 

frequency converter. Check the

 

 

 

 

 

 

 

voltage

 

supply voltage. If it is adequate, an

 

 

 

 

 

 

frequency converter internal fault

 

internal failure has occurred.

 

 

 

 

 

 

 

 

 

 

Contact the distributor near to you.

 

 

 

 

 

 

 

 

 

11

 

 

Output phase

Current measurement has detected that there

 

Check motor cable and motor.

 

 

 

 

supervision

is no current in one motor phase.

 

 

 

13

 

 

Frequency

Heatsink temperature is under –10°C

 

 

 

 

 

 

converter under

 

 

 

 

 

 

 

 

 

temperature

 

 

 

 

 

 

14

 

 

Frequency

Heatsink temperature is over 90°C.

 

Check the correct amount and flow

 

 

 

 

converter

 

 

 

 

of cooling air.

 

 

 

 

overtemperature

Overtemperature warning is issued when the

 

Check the heatsink for dust.

 

 

 

 

 

 

 

°

 

 

Check the ambient temperature

 

 

 

 

 

 

heatsink temperature exceeds 85 C.

 

(p2.6.8).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure that the switching

 

 

 

 

 

 

 

 

 

 

frequency is not too high in relation

 

 

 

 

 

 

 

 

 

 

to ambient temperature and motor

 

 

 

 

 

 

 

 

 

 

load.

 

15

 

 

Motor stalled

Motor stall protection has tripped.

 

Check motor.

 

 

 

 

 

 

 

 

 

 

Check that Pump or Fan is not

 

 

 

 

 

 

 

 

 

 

jammed

 

16

 

 

Motor

Motor overheating has been detected by

 

Decrease the motor load.

 

 

 

 

overtemperature

frequency converter motor temperature

 

If no motor overload exists, check

 

 

 

 

 

 

model. Motor is overloaded.

 

the temperature model parameters.

Image 65
Contents NXL Hvac & Compact USER’S Manual Start-up Quick Guide Other NXL Manuals NXL Hvac Application Manual NXL Application Manuals Safety Control Keypad NXL Hvac Basic Speed Control Quick SetupSafety SafetySafety instructions Even if the motor is not runningGeneral warning 896 Safety Honeywell Earthing and earth fault protectionRunning the motor General EU DirectiveTechnical criteria NXL frequency converter EMC classificationNX EMC levels Honeywell EMC classes and market requirementsManufacturers declaration of conformity Manufacturers name EU Directive 1196Manufacturers address Product name1296 EU Directive Honeywell Type designation code NXL Compact Receipt of DeliveryReceipt of delivery 1396 Storage MaintenanceReceipt of delivery 1596 Warranty Introduction Technical Data1696 Technical data Honeywell          Technical data 1796NXL Compact Mains voltage 208 240 V & 380 500 NXL Hvac Mains voltage 380 500 Technical data 1996Loadability Motor shaft power 2096 Technical data Honeywell Safety Technical data 2196Connections Protections2296 Installation Honeywell InstallationMounting NXL Compact MF2 and MF32396 InstallationNXL Compact dimensions, MF3 2496 InstallationNXL Hvac MF4 MF6 Installation 2596Type Dimensions mm 2696 Installation Honeywell CoolingRemove this screw Cabling and Connections Power connections2896 Cabling and connections Honeywell T1 V/T2 W/T3Cable type CablingSt environment Cable and fuse sizes 3096 Cabling and connections HoneywellComponents Mounting of cable accessoriesCabling and connections 3196 3296 Cabling and connections Honeywell Cabling and connections 3396 Installation instructionsStripping lengths of motor and mains cables 3496 Cabling and connections HoneywellCabling and connections 3596 Installation of cables to NXLControl cable Motor cable Mains cableBrake resistor Terminals 3696 Cabling and connections HoneywellRFI filter Cabling and connections 3796Dimensions WxHxD mm 13. NXL Hvac 03-12, MF4 Cabling and connections 3996Mains cable Motor cable 4096 Cabling and connections Honeywell17. NXL Hvac 38-61, MF6 Cabling and connections 41964296 Cabling and connections Honeywell Cable installation and the UL standardsCable and motor insulation checks Frame Tightening torque In-lbsAllowed option boards in NXL Hvac Cabling and connections 4396 Control unitNXL Compact MF2 MF3 Control connections 4496 Cabling and connections HoneywellControl I/O Cabling and connections 45964696 Cabling and connections Honeywell Control terminal signalsTerminal Signal Technical information Jumper selections on NXL basic board Cabling and connections 4796Jumper block X 4896 Cabling and connections Honeywell24. The location of jumper blocks in MF2 left and MF3 right Cabling and connections 4996Motor thermistor PTC connection 5096 Cabling and connections HoneywellControl Keypad 5196 Control KeypadIndications on the Keypad display Drive status indicationsNumeric indications 5296 Control KeypadControl place indications Button descriptions ResetControl Keypad 5396 Keypad push-buttons Start Control Keypad HoneywellControl Keypad 5596 Navigation on the control keypad No editing 5796 Monitoring menu M1 5896 Control KeypadControl Keypad 5996 Parameter menu P2 6096 Control KeypadControl Keypad 6196    Keypad control menu K3 6296 Control KeypadParameters in Menu Selections Selection of control placeActive control place Control Keypad 6396Keypad has been selected as the active control place Fault types Active faults menu F4Fault type symbol Meaning 6496 Control KeypadControl Keypad 6596 Fault codesFault Possible cause Correcting measures Code 6696 Control Keypad Control Keypad 6796 Fault history menu H5System menu S6 6896 Control Keypad6996 Security 7096 Control KeypadCopy parameters Left Keypad settings7196 Button left Hardware settings7296 Control Keypad Example Control Keypad 7396System information Counter 7496 Control KeypadControl Keypad 7596 ContentMF4 MF6 AI mode7696 Control Keypad Modbus RTU protocol Control Keypad 7796Modbus interface Termination Resistor 7896 Control KeypadModbus address area Modbus process dataBit Description Control Keypad 7996Xx.yyy 8096 Control KeypadFieldbus parameters Further keypad functions Control Keypad 8196Expander board menu E7 8296 Commissioning CommissioningExtremely dangerous and may cause death or severe injury RunningPush the Stop button on the keypad Commissioning 83968496 Commissioning Monitoring values Control keypad menu M1 Commissioning 8596 Basic parametersColumn explanations Hvac parameters in NXL Hvac Control keypad Menu P2 B2.1 8696 CommissioningBasic parameters Control keypad Menu P2 B2.1 / B2.1.15 Commissioning 8796DIN2 Fault TracingFault tracing 8996 Eeprom 9096 Fault tracing HoneywellFault tracing 9196 9296 Honeywell Description of Expander Board NxloptaaHoneywell NXL board slot E Terminals on NxloptaaExpander board Nxloptai 9396 Description of Expander Board NxloptaiDIN3 DIGINB.3 9496 Expander board Nxloptai HoneywellNXL Hvac Basic Speed Control Quick Setup Find out more

NXL specifications

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