DeWalt 5Z598C specifications Operation

Page 3

Speedaire Operating Instructions and Parts Manual

Model 5Z598C

Installation (Continued)

1.Air compressor is equipped with a cord having a ground wire with an appropriate grounding plug. Plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances. Outlet and plug must have the same configuration. DO NOT USE AN ADAPTER.

2.Do not modify the provided plug. If it does not fit the available outlet, the correct outlet should be installed by a qualified electrician.

3.Inspect plug and cord before each use. Do not use if there are signs of damage.

Risk of electrical shock. If repairing

or replacing cord or plug, the grounding wire must be kept separate from the current-carrying wires. Never connect the grounding wire to a flat blade plug terminal. (The grounding wire has insulation with an outer surface that is green – with or without yellow stripes.)

White

Wire

Ground

Outlet 15 AMP

Plug Grounded

Outlet

Grounding

Pin

Figure 2

BREAK-IN PROCEDURES

This procedure is only required the first time the air compressor is put into service and when the check valve has to be replaced.

1.Set the pressure switch OFF/AUTO lever to the OFF position.

2.Plug power cord into the correct branch circuit receptacle.

3.Turn regulator clockwise, opening it fully, to prevent air pressure build- up in the tank.

4.Move the OFF/AUTO lever to AUTO. Compressor will start.

5.Run the compressor for 15 minutes. Make sure the regulator is open and there is no tank pressure buildup.

6.After 15 minutes, close the regulator by turning it counter- clockwise. Air tank will fill to cut-out pressure and then the motor will stop.

Operation

AIR COMPRESSOR PUMP

To compress air, the piston moves up and down in the cylinder. Air is drawn in through the air intake valves on the downstroke of the piston. Exhaust valve remains closed. On the upstoke of the piston, air is forced out through the exhaust valve, through the outlet tube, through the check valve and into the air tank. Working air is not available until the compressor has raised the air tank pressure above what is required at the air outlet.

CHECK VALVE

When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut- out" pressure, the check valve closes, allowing air pressure to remain inside the air tank.

UNLOADER VALVE

The unloader valve located on the side of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches "cut-out" pressure or is shut off. Motor will not be able to start if the air is not released. The pressure release valve allows the motor to restart freely. After the motor stops running air will escape from the unloader valve. No air should be heard leaking when the motor is running.

PRESSURE SWITCH

 

 

 

 

 

 

The pressure switch automatically

 

E

starts the motor when the air tank

 

N

pressure drops below the factory set

 

 

G

"cut-in" pressure. When the air tank

 

 

L

pressure reaches the factory set "cut-

 

 

I

out" pressure the pressure switchauto

 

matically stops the motor.

 

 

S

 

 

 

 

 

H

SAFETY VALVE

 

 

 

 

 

 

If the pressure switch does not shut off

 

the air compressor at its cut-out

 

pressure setting, the safety valve will

 

protect against high pressure by

 

"popping off" at its preset pressure.

 

REGULATOR

 

 

 

 

Air pressure coming from the air tank

 

is controlled by the regulator knob.

 

Turn the knob clockwise to increase

 

pressure and counter-clockwise to

 

decrease pressure. To avoid minor

 

readjustments after making a change

 

in pressure setting, always approach

 

the desired pressure from a lower

 

pressure. When reducing from a higher

 

to a lower setting, reduce to a pressure

 

lower than what is desired, then raise

 

the pressure to the desired setting. The

 

outlet regulated air pressure may need

 

to be adjusted while operating,

 

depending on the air requirements of

 

the accessory.

 

 

 

 

 

 

 

 

Air

Filter

Off/Auto Lever

 

 

 

(Not

Shown)

(Not Shown)

Tank

 

 

 

 

 

Pressure Gauge

Regulated

Pressure

Gauge

Air Outlet

Drain Valve

(Not Shown) Pressure

Switch

Figure 3

3

®

Image 3
Contents Breathable Air Warning SpecificationsGeneral Safety Information DescriptionInstallation Extension CordGrounding Instructions Operation Maintenance Limited Warranty Symptom Possible Causes Corrective Action Troubleshooting ChartCut-in pressure For Replacement Parts, Call Reference Description Part Number Qty Replacement Parts List for Compressor PumpFor Replacement Parts, Call Kits Reference Description Number Part Number QtyDescription Part Number 5Z598C