Festool TS 55 EQ instruction manual Crosscutting and Trimming, Tips for Successful Crosscutting

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Crosscutting and Trimming

No other saw on the market can outperform a Festool for splinter-free, fine crosscutting. With other saws, the problem is two-fold; getting a straight cut, and achieving a splinter- free cut. The TS 55 handles these problems effortlessly.

Tips for Successful Crosscutting

Use the correct blade for the cut.

Crosscutting fine veneered wood should use the fine crosscut blade. The Alternate-Top-Bevel teeth will slice the wood fibers best, with virtually no chipping.

Crosscutting soft lumber, or lumber-core veneers should use the combination blade. With fewer teeth than the fine crosscut blade, this blade will be more aggressive for cutting, yet still provide good chip-free cutting.

Crosscutting thick hardwood lumber, and difficult to cut lumber should use the coarse crosscut blade. The coarse tooth-count of this blade provides very aggressive cutting of difficult material, but won’t provide as smooth of a finish as the finer blades.

Cutting plastic-veneer countertops or solid surface materials should use the fine laminate blade. The Triple- Chip-Grind of this blade lasts longer in hard materials and reduces chipping in man-made materials. The

triple-chip-grind will provide good cuts in wood veneers, but not as good as the alternate-top-bevel fine crosscut blade.

For small offcuts, overhang the workpiece from a work table or saw horses (as shown below). For larger offcuts, support both the primary piece and the offcut.

If the offcut is reusable, use the outrigger splinter guard to prevent chipping.

Make sure the workpiece is secure. The lightweight door shown in the example below would slide on the table if not clamped down.

Make sure the guide rail is secure if it can move during the cut. In the example below, starting the cut with the saw behind the workpiece can cause the guide rail to tip up and move. (The guide rail clamps are below the guide rail, and not visible.)

Don’t start the cut by plunging the saw into the wood, as this can lead to tearout at the bottom-back of the sawblade. Start the cut with the blade down and behind the workpiece, and advance the saw forward into the cut.

Setting the blade depth too shallow (just barely penetrating the underside of the workpiece) can cause tearout on the underside of the cut.

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TS 55 EQ Circular Saw

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Contents TS 55 EQ Festool Limited Warranty WarrantyConditions of 1+2 Warranty Liability StatementContents General Safety Rules Causes and Prevention of Kickback Specific Safety Rules for Circular SawsService Respiratory Exposure WarningTechnical Specifications Tool DescriptionSetup and Adjustments Setting up a New SawSingle-Point Entry Adjusting the Guide Rail Gib Cams Trimming the Guide Rail Splinter GuardReplacing and Adjusting the Riving Knife Trimming the Outrigger Splinter GuardRemoving the Sawblade Changing the SawbladeSawblade Checks and Warnings Replacing the SawbladeSetting the Blade Perpendicular to the Sole Plate Adjustment ProcedureAdjusting the 45º Bevel Stop Matching the TS 55 to an Existing Guide RailSetting the Blade Depth Setting the Motor SpeedOperation Using the Outrigger Splinter Guard Turning On the SawSetting the Bevel Angle Using the Guide StopUsing Dust Extraction Applications Straight-Lining Rough LumberTips for Successful Straight-Lining Crosscutting and Trimming Tips for Successful CrosscuttingGeneral Procedure Plunge CuttingBrittle Plastics Cutting Non-Wood MaterialsSoft Plastics Thin AluminumAccessories SawbladesDust Cover Guide Rail Accessory KitGuide Rails Rip Fence Parallel GuideSystainer System Container Parts of the SystainerStacking Systainers Troubleshooting Symptom Possible CausesKeep the Saw Clean MaintenanceRoutine Maintenance Adjust and Inspect the SawReplacing the Guide Rail Gib Cams Replacing the Guide Rail Splinter GuardProcedure Changing the Motor Brushes