Multiquip FS3SP Concrete SAW Maintenance, General Engine Care, Bearing Lubrication Care

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FS3SP CONCRETE SAW — MAINTENANCE

CAUTION:

General maintenance practices are crucial to the performance and longevity of your saw.The extreme environments of sawing operations require routine cleaning, lubrication, belt tensioning, and inspection for wear and dam- age

WARNING

The following procedures devoted to mainte- nance can prevent serious saw damage or malfunctioning. Before servicing or inspection, ALWAYS park the saw on a level surface with

the blade removed, and the Console Engine ON/OFF switch & Engine ON/OFF switch in “OFF” position.

WARNING

Some maintenance operations may require the engine to be run. Ensure that the mainte-

nance area is well ventilated. Exhaust contains poisonous car- bon monoxide gas that can cause of unconsciousness and may result in DEATH

General Engine Care

1.ENGINE CHECK: Check daily for any oil and/or fuel leakage, thread nut & bolt tightness, and overall cleanliness.

2.ENGINE OIL: Check daily. Inspect with blade removed and saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure 7).DO NOT OVERFILL! SAE 10W-30 of SG is recommended for general use.

3.ENGINE OIL CHANGE: Change engine oil the first month or 20 hours of operation.Then every 3 months/ or 50 HOURS

NOTE

ALWAYS dispose of used oil in a responsible manner.Ensure that the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.

4.ENGINE AIR FILTER: Clean air filter 2 TO 3 times daily when DRY cutting.See Engine Owner’s Manual for detailed information.

5.ENGINE TANK & STRAINER: Clean every year/ or 300 hours.

6.FUEL LINE: Replace every two years/ or as necessary.

7.SPARK PLUG: Clean/adjust every 6 months/or 100 hours. Replace every year/ or 300 hours.

Bearing Lubrication Care

There are seven (7) grease points for the FS3SP Push Model saw, and nine (9) grease points for the FS3SP Self-Propelled Model saw. [Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #2 consistency.]

1.Front Wheels (2): Grease daily, see page 42, item 3, Undercarriage Assembly.

2.RearWheels (2): Grease daily, see page 44, item 10, Rear Axle Assembly.

3.Blade Shaft Bearings (2): Grease daily, see page 46, item6, Blade Shaft Assembly.

4.Raise/Lower AdjustTube (1): Grease daily, see page 58, item 20, Raise/Lower Assembly.

5.Transmission Shaft Bearings (2): Grease weekly, see page 68, item 16,Transmission Assembly.

NOTE

When cutting DRY, lubricate blade shaft bearings 2 to 3 times daily. The grease can provide an added protective seal for the bearings.

MQ-WHITEMAN FS3SP CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #0 (07/15/02) — PAGE 31

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresSeriously injured if you do not follow directions FS3SP Concrete SAW Safety Message Alert SymbolsAlways wear approved eye and hearing protection Always wear approved respiratory protectionFS3SP Concrete SAW Decals Machine Safety DecalsSpilled on a hot engine General SafetySAW Transportation Safety Diamond Blade SafetyFS3SP Concrete SAW Rules for Safe Operation FS3SP Concrete SAW Rules for Safe Operation Maintenance SafetyEmergencies Description Dimension MM FS3SP Concrete SAW DimensionsFS3SP Concrete SAW Weights FS3SP Concrete Saw Basic Components FS3SP Concrete SAW Major ComponentsNot Shown Part NameChoke FS3SP Concrete SAW Console ComponentsOperation hours saw has been in use Through the sawInitial Servicing To Change/Clean Air FilterEngine Drain Bolt Engine Oil Dip StickEngine Oil Limits Engine Oil Filler and CapFS3SP Concrete SAW General Information Power PlantsFamiliarization Water System Blade Guard AssemblyUnder Carriage System Blade Drive SystemSeason FS3SP Concrete SAW InspectionBefore Starting Engine Oil CheckAdditionally, when connecting the positive Do not overfill the batteryPoor performance and/or blade damage FS3SP Concrete SAW Inspection -BLADERotation downcuts with the turn of the shaft Operating areaDiamond Blade Placement FS3SP Concrete SAW Inspection -BLADE PlacementBelts and Covers Guards and Covers CheckB7.5 Check the following on the blade flange coverBelts and Pulleys Pull the Choke Knob up into the Open position FS3SP Concrete SAW- Initial START-UPStopping the Engine Push the Start SwitchFigure 23 to start the enginePush the console engine ON/OFF switch to the OFF position FS3SP Concrete SAW Initial START-UPFor wet sawing FS3SP Concrete SAW OperationSaw Alignment Wet Saw OperationBlade Speed Factors for sawing economyFinishing a Cut Diamond Blades and Blade SpeedGeneral Engine Care FS3SP Concrete SAW MaintenanceBearing Lubrication Care Drive Chainwill Reduce Chain Life AdjustV-Belt Alignment/Replacement PulleysComplete DriveV-Belts Replacement steps 1 through General Transmission CareReplacement of the Blade Shaft Bearings Blade Shaft Bearing ReplacementRotate the engine down to provide slack in the V-Belts Loosen the 4 3/8 HHC screws page 48, item DriveV-Belts ReplacementGeneral Cleanliness DriveV-Belt CheckPage Items Found In the Remarks Column FS3SP SAW Explanation of Code in Remarks ColumnItems Found In the Items Number Column FS3SP Concrete SAW Suggested Spare Parts Engine Troubleshooting FS3SP Concrete SAW Troubleshooting EngineSympton Possible Cause Solution FS3SP Concrete SAW Troubleshooting EngineFS3SP Concrete SAW Name Plate and Decals FS3SP Concrete SAW Name Plate and Decals FS3SP Concrete SAW Under Carriage Assy WHEEL, 5D X 2W X .625 ID #400 CAP FS3SP Concrete SAW Rear Axle Assy Rear Axle Assy FS3SP Concrete SAW Blade Shaft Assy Part Name QTY Remarks FS3SP Concrete SAW Engine Mount Assy MOUNT, Engine Assy FS3SP Concrete SAW Pointers and Covers Assy FS3SP Concrete SAW Pointers and Covers Assy FS3SP Concrete SAW Water System Assy 15076 15546Basic Platform Assy FS3SP Concrete SAW Basic Platform AssySCREW, HHC, Washer 1/4- 20 X 3/4 FS3SP Concrete SAW Blade Mist 20 -INCH Assy GUARD, Blade 20 Assy FS3SP Concrete SAW Manual Raise and Lower Assy FS3SP Concrete SAW Manual Raise and Lower Assy FS3SP Concrete SAW Plug KIT Push Assy Part Name QTY. Remarks FS3SP Concrete SAW Plug KIT Self Proppelled Assy 10024 NUT, Nyloc 1/4-20 15340 FS3SP Concrete SAW Plug KIT Self Proppelled AssyBattery BOX Assy FS3SP Concrete SAW Battery BOX Assy15203 FS3SP Concrete SAW Battery BOX Assy10024 NUT, Nylock 1/4 0471 FS3SP Concrete SAW Platform Bare Assy 15215 1503515069 15214Transmission Assy FS3SP Concrete SAW Transmission Assy FS3SP Concrete SAW Transmission Assy CABLE, Throttle 314VTT- 2- 30 1/4 SCREW, HHC, Washer 10- 32 X 5/8FS3SP Concrete SAW Engine Assy 15386 1572915104 15743Console Side FS3SP Concrete SAW Wiring DiagramFS3SP Electric Start Wiring Diagram Rocker Switches Terms and Conditions of Sale Parts Page FAX 310