Grizzly G0592 owner manual Introduction, Foreword, Contact Info

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INTRODUCTION

Foreword

We are proud to offer the Model G0592 Metal Cutting Bandsaw. This machine is part of a grow- ing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com- mitment to customer satisfaction.

We are pleased to provide this manual with the Model G0592. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre- sents our effort to produce the best documenta- tion possible.

The specifications, drawings, and photographs illustrated in this manual represent the Model G0592 as supplied when the manual was pre- pared. However, owing to Grizzly’s policy of con- tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www. grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the lat- est updates to this manual!

G0592 Metal Cutting Bandsaw

Contact Info

If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C/O Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

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Contents Model G0592 Page Table of Contents Maintenance Contact Info IntroductionForeword Machine Data Sheet Other Identification Control Panel Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V Single-PhaseSet Up Safety SET UPItems Needed for Set Up UnpackingBox 1 Figure Qty InventoryHardware Recognition Chart Site Considerations Clean UpMounting to Shop Floor Moving & Placing Base UnitShipping Bracket To install the workstopWorkstop To remove the shipping bracketChip Trays & Splash Guard To adjust the feed stop boltFeed Stop Components and Hardware Needed QtyTest Run Recommended AdjustmentsFactory adjustments that should be verified Operations Operation SafetyVise To change vise positionsTo rapidly change the vise jaw gap Vise jaw positioningTo change the angle Cutting AngleTo change blade speeds Blade SelectionBlade Speed To set the feed rate Feed RateBlade Guides To adjust the rear blade guideCoolant System To use the coolant systemSpray gun G0592 Metal Cutting Bandsaw Tips for horizontal cutting Cutting Fluid Operation TipsG7897-Machining Fluid AccessoriesH5405-LenoxLube Tube H1300 H1298 G7984 H2347 H0736 H1302-Standard EarmuffsH1302 H4979 H4977 Cleaning MaintenanceSchedule LubricationVise leadscrew lubrication area Troubleshooting ServiceBandsaw Operations To change the blade on the bandsaw Blade ChangeTo tension the blade on the bandsaw To adjust the blade tracking on the bandsawBlade Tension Tracking Blade Guide Bearings To adjust the blade guide bearingsElectrical Components Limit switchTransformer Contactor Relay Terminal Block Model G0592 220V Wiring Diagram Parts Breakdown Description Base Parts ListSwivel Base Swivel Base Parts List Vise Parts Breakdown Vise Parts List Bow Parts Breakdown Bow Parts List Blade Tension PB87M Blade Tension & Motor Parts ListBladeGuides Blade Guides Parts List Electrical Parts Electrical Parts List Warranty and Returns Page Page

G0592 specifications

The Grizzly G0592 is a high-performance milling machine designed to meet the demands of both professional and hobbyist woodworkers. Known for its robust construction and precise engineering, this machine combines versatility with durability, making it an essential tool for any woodworking shop.

One of the standout features of the G0592 is its powerful motor, which offers a significant amount of torque, enabling it to handle a variety of materials with ease. The machine is equipped with a 3 HP motor that operates on 220V single-phase power, providing consistent performance for heavy-duty milling tasks. This high power helps to minimize stalling or bogging down during operation, ensuring smooth and efficient cutting.

The G0592 also boasts a generous working table made from precision-ground cast iron, measuring 9” x 49”. This extensive surface area allows for the handling of larger workpieces and offers ample space for stock support. The table is fitted with T-slots, allowing for easy attachment of jigs, fixtures, and clamping tools, enhancing the versatility of the machine.

Another notable characteristic is its adjustable dovetail ways, which provide enhanced stability and precision during operation. This design helps in maintaining alignment and reduces wear on the machine over time. Additionally, the G0592 features a variable speed drive that allows users to adjust the spindle speed from 60 to 4,000 RPM, accommodating various cutting applications ranging from heavy milling to delicate engraving.

The head of the G0592 is also a significant aspect of its design. It can be swiveled up to 90 degrees, facilitating angular cuts and increasing the range of milling operations possible. Moreover, the machine includes a digital readout (DRO) for both the table and spindle positions, providing real-time feedback and enhanced accuracy during operations.

Safety features, such as an emergency stop button and a protective enclosure around the spindle, are integrated into the G0592 to ensure a safe working environment. Overall, the Grizzly G0592 is engineered for those who value precision and performance in their milling tasks, making it a reliable choice in both professional and amateur settings. Its robust build, ample features, and user-friendly design distinguish it as a leading option in the milling machine market.