Grizzly G0668 owner manual Blade Welding, Using the grinder to square up Blade end

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blade welding

Blade Welding

Being able to quickly and safely weld a bandsaw blade comes in handy for the following situa- tions:

To repair a broken blade that is still sharp and useful.

To fabricate a new blade from a larger sec- tion of blade material to fit your bandsaw.

To re-join a blade that has been purposely cut for making an internal cut.

Your metal cutting bandsaw is equipped with a blade welder that uses electrical resistance to heat and fuse the blade ends together. This process leaves the joint brittle, so it needs to be annealed after welding to give it strength and flex- ibility.

The electric current that flows through the blade welder during operation could cause serious personal injury or death. To avoid the risk of electrocution, never touch the blade or any metal part of the machine dur- ing blade welding or annealing.

To weld the ends of bandsaw together:

1.Turn the bandsaw motor OFF.

2.Place the blade evenly against the back of the blade shear and firmly pull the handle down to square off the blade end (see Figure 26).

Figure 26. Using the blade shear to cut the

blade.

-28-

3.To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figures 27–28).

Figure 27. Using the grinder to square up the

blade end.

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Figure 28. Blade ends and welding zone.

G0668 20" Vertical Metal-Cutting Bandsaw

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Contents Model G0668 Vertical METAL-CUTTING Bandsaw Page Table of Contents Introduction ForewordContact Info Machine Data Sheet G0668 20 Vertical Metal-Cutting Bandsaw Identification Control Panel Identification Safety Instructions for Machinery G0668 20 Vertical Metal-Cutting Bandsaw Safety Instructions for Metal Cutting Bandsaws 220V 3-Phase Operation Circuit RequirementsItems Needed for Setup SetupSetup Safety UnpackingG2544-Solvent Cleaner & Degreaser Clean UpPlacement Location Site ConsiderationsMounting to Shop Floor Moving & PlacingBolting to Concrete Floors Test Run To test run the bandsawRecommended Adjustments Factory adjustments that should be verifiedOperation Safety Cutting Overview OperationsCutting Tips Workpiece InspectionBasic Controls Electrical controlsBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Care Blade BreakageBlade Care Break-In Blade Break-InChip Inspection Chart Disconnect Bandsaw from Power Blade ChangesTo correctly tension the blade Blade TensioningGuide Post To properly position the guide postAdjusting Blade Guides & Supports Upper blade guides and bracketAdjusting Table Tilt To adjust the table tiltUsing the grinder to square up Blade end Blade WeldingBlade Width Pressure Setting Blade clamping pressure chartCorrect blade weld bend for strength Flexibility Accessories T20448T20452 T20501 T20456 H0736Schedule MaintenanceCleaning DailyRedressing Rubber Tires LubricationTo redress the rubber tires Service TroubleshootingMotor & Electrical Cutting Operations Pages 36Tools Needed Qty Lower Wheel Pulley AlignmentTensioning V-Belts To check/tension/replace the V-beltsReplacing V-Belts Adjusting Wheel BrushTo adjust the wheel brush To replace the motor V-beltsWheel Alignment Materials Needed QtyTo check if your wheels are parallel and copla- nar To adjust the upper wheel To adjust the lower wheelTo adjust the table square to the blade Aligning Table to BladeBlade Guides Electrical & Control Wiring Diagram See onInverter Wiring Diagram DigitalControl panel wiring see wiring Electrical ComponentsMotor Wiring Diagram SeeWelding Station Wiring Diagram Welding station wiring To Electrical PanelParts CabinetTable & Lower Guide Motor & Lower Wheel Station Welding Station Parts List PSB02M Upper Wheel Labels Page Page Warranty and Returns