Grizzly G0668 owner manual Cutting Operations, Pages 36

Page 37

Motor & Electrical (continued)

Symptom

Possible Cause

Possible Solution

Machine has vibra-

1.

V-belt(s) worn or loose.

1.

Inspect/replace V-belts with a new matched set

tion or noisy opera-

 

 

 

(Pages 36 & 37).

tion.

2.

Pulley is loose.

2.

Realign/replace shaft, pulley, set screw, and key as

 

 

 

 

 

required.

 

3.

Motor mount loose/broken.

3.

Tighten/replace.

 

4.

Machine is incorrectly mounted or sits

4.

Tighten/replace anchor studs in floor; relocate/shim

 

 

unevenly.

 

machine.

 

5.

Workpiece is loose.

5.

Use the correct holding fixture and reclamp

 

 

 

 

workpiece.

 

6.

Motor fan is rubbing on fan cover.

6.

Replace dented fan cover; replace loose/damaged

 

 

 

 

fan.

 

7.

Motor bearings are at fault.

7.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

requires bearing replacement.

 

8.

Blade is at fault.

8.

Re-tension/replace blade (Pages 24 & 25).

 

9.

Blade wheels out of alignment.

9.

Re-align blade wheels (Page 38).

 

 

 

 

Cutting Operations

 

 

Symptom

Possible Cause

Possible Solution

Machine slows when

1.

Feeding workpiece too fast.

1.

Reduce feed rate/increase blade speed.

operating.

2.

Blade is dull.

2.

Replace blade (Page 24).

 

 

 

 

 

Ticking sound when

1.

Blade weld contacting blade guide/support

1.

Inspect/re-grind blade weld (Page 28); re-adjust

the saw is running.

 

(a light ticking is normal).

 

blade guides/support (Page 26).

 

 

2.

Blade weld may be failing.

2.

Inspect weld and re-weld blade if necessary (Page

 

 

 

 

 

28), or replace blade (Page 24).

 

 

 

 

 

 

Blade

contacting

1.

Table improperly mounted or aligned.

1.

Properly align table (Page 40).

table.

 

 

 

 

 

 

 

 

 

 

Vibration when cut-

1.

Workpiece is loose.

1.

Use the correct holding fixture and reclamp

ting.

 

 

 

 

workpiece.

 

 

2.

Loose or damaged blade.

2.

Re-tension/replace blade (Pages 24 & 25).

 

 

3.

Metal chip buildup on wheels.

3.

Clean metal chips from wheels.

 

 

 

 

 

Rough or poor qual-

1.

Feeding workpiece too fast.

1.

Reduce feed rate/increase blade speed.

ity cuts.

2.

Incorrect blade for operation; worn or dam-

2.

Use the correct blade for the operation (Page 19);

 

 

 

aged blade.

 

replace worn or damaged blade (Page 24).

 

 

3.

Blade guides/support adjusted incorrectly.

3.

Correctly adjust blade guides/support (Page 26);

 

 

 

 

 

set the blade guides approximately 1/8" above

 

 

 

 

 

workpiece.

 

 

 

 

 

 

Blade

wanders or

1.

Blade lead.

1.

Re-tension/replace blade (Pages 24 & 25).

doesn't cut straight.

2.

Metal chip buildup on wheels.

2.

Clean metal chips from wheels.

 

 

 

 

 

Cuts are not square

1.

Table tilt is not adjusted to "0".

1.

Adjust table to "0" tilt.

(vertically).

2.

Table is not square to the blade.

2.

Adjust table square with blade (Page 40).

 

 

 

 

 

Wheel is noisy.

1.

Wheel bearing is worn out.

1.

Replace wheel bearing.

 

 

2.

V-belt is too tight (lower wheel).

2.

Check/re-tension the V-belt (Page 36).

 

 

 

 

 

Blade does not track

1.

Wheels are not coplanar or aligned with

1.

Adjust wheels to be coplanar/aligned with one

consistently, cor-

 

each other.

 

another (Page 38).

rectly, or at all.

2.

Rubber tires on wheels are worn out.

2.

Redress the rubber tires on the wheels (Page 33).

 

 

 

 

 

 

 

 

G0668 20" Vertical Metal-Cutting Bandsaw

-35-

 

Image 37
Contents Model G0668 Vertical METAL-CUTTING Bandsaw Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet G0668 20 Vertical Metal-Cutting Bandsaw Identification Control Panel Identification Safety Instructions for Machinery G0668 20 Vertical Metal-Cutting Bandsaw Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V 3-Phase OperationSetup Safety SetupItems Needed for Setup UnpackingPlacement Location Clean UpG2544-Solvent Cleaner & Degreaser Site ConsiderationsMoving & Placing Mounting to Shop FloorBolting to Concrete Floors To test run the bandsaw Test RunFactory adjustments that should be verified Recommended AdjustmentsOperations Operation Safety Cutting OverviewWorkpiece Inspection Cutting TipsElectrical controls Basic ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Care Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Changes Disconnect Bandsaw from PowerGuide Post Blade TensioningTo correctly tension the blade To properly position the guide postUpper blade guides and bracket Adjusting Blade Guides & SupportsTo adjust the table tilt Adjusting Table TiltBlade Welding Using the grinder to square up Blade endBlade clamping pressure chart Blade Width Pressure SettingCorrect blade weld bend for strength Flexibility T20448T20452 T20501 T20456 H0736 Accessories Cleaning Maintenance Schedule DailyLubrication Redressing Rubber TiresTo redress the rubber tires Troubleshooting ServiceMotor & Electrical Pages 36 Cutting OperationsTensioning V-Belts Lower Wheel Pulley AlignmentTools Needed Qty To check/tension/replace the V-beltsTo adjust the wheel brush Adjusting Wheel BrushReplacing V-Belts To replace the motor V-beltsMaterials Needed Qty Wheel AlignmentTo check if your wheels are parallel and copla- nar To adjust the lower wheel To adjust the upper wheelAligning Table to Blade To adjust the table square to the bladeBlade Guides See on Electrical & Control Wiring DiagramDigital Inverter Wiring DiagramElectrical Components Control panel wiring see wiringSee Motor Wiring DiagramWelding station wiring To Electrical Panel Welding Station Wiring DiagramCabinet PartsTable & Lower Guide Motor & Lower Wheel Station Welding Station Parts List PSB02M Upper Wheel Labels Page Page Warranty and Returns