Motor & Electrical (continued)
Symptom | Possible Cause | Possible Solution | ||
Machine has vibra- | 1. | 1. | Inspect/replace | |
tion or noisy opera- |
|
|
| (Pages 36 & 37). |
tion. | 2. | Pulley is loose. | 2. | Realign/replace shaft, pulley, set screw, and key as |
| ||||
|
|
|
| required. |
| 3. | Motor mount loose/broken. | 3. | Tighten/replace. |
| 4. | Machine is incorrectly mounted or sits | 4. | Tighten/replace anchor studs in floor; relocate/shim |
|
| unevenly. |
| machine. |
| 5. | Workpiece is loose. | 5. | Use the correct holding fixture and reclamp |
|
|
|
| workpiece. |
| 6. | Motor fan is rubbing on fan cover. | 6. | Replace dented fan cover; replace loose/damaged |
|
|
|
| fan. |
| 7. | Motor bearings are at fault. | 7. | Test by rotating shaft; rotational grinding/loose shaft |
|
|
|
| requires bearing replacement. |
| 8. | Blade is at fault. | 8. | |
| 9. | Blade wheels out of alignment. | 9. | |
|
|
|
| |
Cutting Operations |
|
|
Symptom | Possible Cause | Possible Solution | |||
Machine slows when | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate/increase blade speed. | |
operating. | 2. | Blade is dull. | 2. | Replace blade (Page 24). | |
|
|
|
|
| |
Ticking sound when | 1. | Blade weld contacting blade guide/support | 1. | ||
the saw is running. |
| (a light ticking is normal). |
| blade guides/support (Page 26). | |
|
| 2. | Blade weld may be failing. | 2. | Inspect weld and |
|
|
|
|
| 28), or replace blade (Page 24). |
|
|
|
|
|
|
Blade | contacting | 1. | Table improperly mounted or aligned. | 1. | Properly align table (Page 40). |
table. |
|
|
|
|
|
|
|
|
|
| |
Vibration when cut- | 1. | Workpiece is loose. | 1. | Use the correct holding fixture and reclamp | |
ting. |
|
|
|
| workpiece. |
|
| 2. | Loose or damaged blade. | 2. | |
|
| 3. | Metal chip buildup on wheels. | 3. | Clean metal chips from wheels. |
|
|
|
|
| |
Rough or poor qual- | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate/increase blade speed. | |
ity cuts. | 2. | Incorrect blade for operation; worn or dam- | 2. | Use the correct blade for the operation (Page 19); | |
|
|
| aged blade. |
| replace worn or damaged blade (Page 24). |
|
| 3. | Blade guides/support adjusted incorrectly. | 3. | Correctly adjust blade guides/support (Page 26); |
|
|
|
|
| set the blade guides approximately 1/8" above |
|
|
|
|
| workpiece. |
|
|
|
|
|
|
Blade | wanders or | 1. | Blade lead. | 1. | |
doesn't cut straight. | 2. | Metal chip buildup on wheels. | 2. | Clean metal chips from wheels. | |
|
|
|
|
| |
Cuts are not square | 1. | Table tilt is not adjusted to "0". | 1. | Adjust table to "0" tilt. | |
(vertically). | 2. | Table is not square to the blade. | 2. | Adjust table square with blade (Page 40). | |
|
|
|
|
| |
Wheel is noisy. | 1. | Wheel bearing is worn out. | 1. | Replace wheel bearing. | |
|
| 2. | 2. | ||
|
|
|
|
| |
Blade does not track | 1. | Wheels are not coplanar or aligned with | 1. | Adjust wheels to be coplanar/aligned with one | |
consistently, cor- |
| each other. |
| another (Page 38). | |
rectly, or at all. | 2. | Rubber tires on wheels are worn out. | 2. | Redress the rubber tires on the wheels (Page 33). | |
|
| ||||
|
|
|
|
|
|
G0668 20" Vertical | |
|