Grizzly G1023ZX3 Troubleshooting Guide, Symptom Possible Cause Corrective Action

Page 57

TROUBLESHOOTING GUIDE

SYMPTOM

 

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

 

Motor will not start.

 

1.

Low voltage.

1.

Check power line for proper voltage.

 

 

 

 

2.

Open circuit in motor or loose con-

2.

Inspect all lead connections on motor for loose or open con-

 

 

 

 

 

nections.

 

nections.

 

 

 

 

 

Motor will not start; fuses or

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and shorted wires.

circuit breakers blow.

 

2.

Short circuit in motor or loose con-

2.

Inspect all connections on motor for loose or shorted terminals

 

 

 

 

 

nections.

 

or worn insulation.

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

power line.

 

 

 

 

 

 

 

 

 

 

Motor overheats.

 

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air circulation.

 

 

 

 

 

 

 

 

 

restricted.

 

 

 

 

 

 

 

 

 

 

Motor

stalls

(resulting

in

1.

Short circuit in motor or loose con-

1.

Inspect connections on motor for loose or shorted terminals or

blown

fuses

or tripped

cir-

 

nections.

 

worn insulation.

2.

Low voltage.

2

Correct the low voltage conditions.

cuit).

 

 

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

 

 

 

 

power line.

 

 

 

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

Machine slows when oper-

1.

Applying too much pressure to work-

1.

Feed workpiece slower.

ating.

 

 

 

 

piece.

 

 

 

 

 

2.

Belts loose.

2.

Tighten belts.

 

 

 

 

 

 

 

 

 

Loud, repetitious noise com-

1.

Pulley setscrews or keys are missing

1.

Inspect keys and setscrews. Replace or tighten if necessary.

ing from machine.

 

 

or loose.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Motor fan is hitting the cover.

2.

Tighten fan or shim cover.

 

 

 

 

3.

V-belts are defective.

3.

Replace V-belts. See Maintenance.

 

 

 

 

 

Blade is not square w/miter

1.

Blade is warped.

1.

Replace blade.

slot or fence is not square to

2.

Table top is not parallel to blade.

2.

Make table parallel to blade. See Adjustments.

blade.

 

 

 

3.

Fence is not parallel to blade.

3.

Make fence parallel to blade. See Adjustments.

 

 

 

 

 

 

 

 

 

Fence hits table top when

1.

Front rail is bolted too low on table.

1.

Raise front rail.

sliding on to the table.

 

2.

Rear rail is bolted too low on the

2.

Raise rear rail.

 

 

 

 

 

table.

 

 

 

 

 

 

 

Blade does not reach 90¡.

1.

90¡ stop bolt is out of adjustment.

1.

Adjust 90¡ stop bolt. See Adjustments.

 

 

 

 

2.

Pointer bracket is hitting before the

2.

File down the right side of the pointer bracket until the blade

 

 

 

 

 

blade reaches 90¡.

 

can reach 90¡.

 

 

 

 

 

 

Blade hits insert at 45¡.

 

1.

Hole in insert is inadequate.

1.

File or mill the hole in the insert.

 

 

 

 

2.

Table out of alignment.

2.

Align table. See Adjustments.

 

 

 

 

3.

Blade position is incorrect.

3.

Adjust blade position. See Adjustments.

 

 

 

 

 

 

 

Blade

wonÕt

go beneath

 

Table top too low.

 

Raise table top w/washers.

table surface.

 

 

 

 

 

 

 

 

 

 

 

 

Hand wheels wonÕt turn.

 

1.

Hand wheel key is inserted too far.

1.

Remove hand wheel and adjust key.

 

 

 

 

2.

Bullets are wedged.

2.

Remove hand wheel and adjust bullets.

 

 

 

 

3.

Roll pin or setscrew in worm gear is

3.

Inspect roll pins and setscrews in the worm gear. Tighten if

 

 

 

 

 

contacting geared trunnion.

 

necessary.

 

 

 

 

 

 

 

 

G1023Z Series Heavy-Duty 10'' Table Saw

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Image 57
Page 56 Page 58
Contents Model G1023Z, ZX & ZX3 HEAVY-DUTY Table SAWPage Table of Contents Safety Instructions For Power Tools Safety25ft 50ft 100ft Length AMP RatingAdditional Safety Instructions For Table Saws Following can help minimize kickbacks Avoiding Kickback Safety AccessoriesZero Clearance Table Inserts Push PaddlesFeatherboards Commentary IntroductionG1023Z Circuit RequirementsG1023ZX G1023ZX3 Grounding Extension Cord Terms & Definitions Machine FeaturesMain Features Unpacking Piece Inventory SET UPG1023Z Series component layout Hardware Recognition Chart Site Considerations Clean UpFloor Load Working ClearanceBeginning Assembly Extension Wings To mount the switch SwitchDisconnect the machine from the power source Fence & RailsDust Hood Motor Cover To mount the dust hood and cleanout doorGuard Bracket Motor BraceTable Insert HandwheelBlade Guard/Splitter Saw BladeFront Support Blade Adjustment Bolt Miter Gauge To adjust the miter gaugeRecommended adjustment checklist Start Up RecommendedStarting the machine Blade Selection OperationsPage Cross-cut operation G1023Z Series Heavy-Duty 10 Table Saw CrosscuttingRipping operation RippingSingle-blade dado cut Dado CuttingIf the cut is satisfactory, repeat with your fin- ish stock Sacrificial fence G1023Z Series Heavy-Duty 10 Table Saw Rabbet CuttingRabbet cutting G1023Z Series Heavy-Duty 10 Table Saw Cutting rabbets with the dado bladeCutting rabbets with the standard blade Rabbet cutting G1023Z Series Heavy-Duty 10 Table Saw General MaintenanceLubricationTable BeltLubricate the areas indicated below every 12 months Belt deflection Date Approximate Hours Of Use Maintenance Performed 45˚ & 90˚ Stops Service AdjustmentsBlade Parallelism Page Trunnion mounting bolts Blade AlignmentPage G1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Page Closure G1023Z / G1023ZX / G1023ZX3 Machine Data SheetG1023Z Series Heavy-Duty 10 Table Saw Cabinet Complete Miter Gauge Symptom Possible Cause Corrective Action Troubleshooting GuideG1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Warranty and Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCCall Today For a Free Full Color Catalog

G1023ZX, G1023Z, G1023ZX3 specifications

The Grizzly G1023ZX3, G1023Z, and G1023ZX are standout options in the world of table saws, known for their precision, durability, and powerful performance. Each model offers unique features and specifications that cater to the needs of both amateur woodworkers and seasoned professionals alike.

The G1023ZX3 is particularly notable for its innovative design and advanced technology. It features a 3 HP motor that ensures consistent and high-quality cuts through even the densest hardwoods. This model is equipped with a 30-inch extension table, providing ample workspace for large projects. Its heavy-duty cast iron construction not only enhances stability but also minimizes vibrations, promoting accuracy during operation. The G1023ZX3 also includes a precision-ground table and a clear polycarbonate blade guard, which offers visibility and safety while cutting.

The G1023Z is a slightly more compact and affordable version, though it does not compromise on performance. It still features a robust 3 HP motor, ensuring reliable power for various woodworking tasks. This model is designed with a 27-inch table and integrates a quick-release blade guard, making it easy to install and remove when necessary. The G1023Z's easy-to-use handwheel for raising and lowering the blade simplifies adjustments, making this model particularly user-friendly.

The G1023ZX is a versatile model that bridges the gap between the G1023ZX3 and G1023Z. It offers an impressive 3 HP motor and boasts a 30-inch table, just like the ZX3. The G1023ZX is equipped with a built-in mobile base that allows for easy maneuverability, which is a great advantage in workshops with limited space. This model also features a high-quality T-square style fence system that ensures precise measurements and straight cuts, catering to the needs of both novice and expert woodworkers.

All models incorporate high-quality safety features such as riving knives and anti-kickback pawls, ensuring user protection during operation. Furthermore, the durable construction and thoughtful design of these table saws allow for prolonged use, making them a worthwhile investment for anyone serious about woodworking. In conclusion, the Grizzly G1023 series, including the G1023ZX3, G1023Z, and G1023ZX, stands out for their exceptional engineering, versatility, and commitment to safety, making them ideal for achieving accurate and efficient results in woodworking projects.
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