Emerson 400508-02 installation manual Introduction, Series EN Drive with FM-3 Function Module

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Introduction

FM-3 is a compact and rugged function module that attaches to the front of the E Series drive. It provides eight digital input lines and four digital output lines, in addition to the four input and three output lines available on the E Series EN drive.

Unlike other function modules, the FM-3 offers complex motion profiling. A complex motion profile consists of two or more indexes that are executed in sequence such that the final velocity of each index except the last is non-zero. Logical instructions between index statements can provide a powerful tool for altering motion profiles ’on the fly’. The FM-3 defines complex motion by a configuration file that includes setups, function assignments and programs. The configuration file is created using EMERSON Motion Control PowerTools®

FM-3 software1. Setup views have the same look and feel as dialog boxes. The wiring of input and output functions is done through assignments in the software. Emerson Motion Control

PowerTools FM-3 is an easy-to-use Microsoft® Windows®2 based setup and diagnostics tool.

Figure 1: E Series EN Drive with FM-3 Function Module

Note that the E Series drive’s firmware is disabled whenever a Function Module such as the FM-3 is attached. Therefore, if the E Series drive’s hardware is FM compatible, then the E Series drive’s firmware can be any version because the programming features reside in the function module’s flash memory. Flash files used for firmware upgrades are available on the Emerson Motion Control webpage.

1.In this manual, Emerson Motion Control PowerTools FM-3 software will be referred to as PowerTools FM-3.

2. See page ii of the preface

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Contents FM-3 Programming Module Installation Manual Page FM-3 Programming Module Installation Manual Page Service Support 952995-8033 Customer Service952995-8011 Application Engineering 800893-2321 Sales 952995-8000 Training Services Or FaxRepresents Document ConventionsReference Materials Safety InstructionsGeneral Warning Qualified PersonSafety Precautions Safety ConsiderationsSetup, Commissioning and Maintenance Safety of MachineryViii Table of Contents Page Series EN Drive with FM-3 Function Module IntroductionFM-3 Programming Module Installation Manual Basic Installation Notes InstallationMechanical Installation Grip the FM On each side LCD Modbus CommunicationsPC System Configuration Software InstallationPreparing for PowerTools FM-3 Installation Installing PowerTools FM-3Starting the Software Starting and Exiting PowerToolsTo display Help in PowerTools, do one of the following Accessing HelpExiting the Software FM-3 Programming Module Installation Manual Diagnostic Display Diagnostics and TroubleshootingFault Codes Diagnostics and Troubleshooting Fault Descriptions Power Module Invalid ConfigurationHigh DC Bus Low DC BusMax Following Error RMS Shunt PowerEncoder Hardware Motor OvertempFM-3 Specific Fault Descriptions Brake Release Brake OperationAnalog Outputs Default Analog Output SourceAnalog Output Offset units Analog Output Scale unitsDiagnostic Output Test Points Diagnostic Analog Output Test PointsDiagnostic Cable Dgne Diagram Error Messages Drive FaultsResetting Faults Viewing Active Drive FaultsError The maximum limit of Instances is reached Non-Programming Error MessagesError Your Application is not valid to download Programming Error MessagesError a FM3 number’s mantissa must be between -2147483647 FYI Your Application hasError Couldnt find named Variable Error Can only compare,,etc numeric resultsError Couldnt find named Variable from Text Error Program Instance does not ExistError Text Strings are limited to 12 characters Error Syntax error encounteredError The destination variable does not accept Data Error The destination variable is Read OnlyDiagnostics and Troubleshooting Error This is not a fully qualified variable Error This instance does not existError This variable cannot be assigned a selection value Error This variable type cannot be assigned a valueGlobal Where Am I Button Online Status IndicatorsMotion Status FM-3 Programming Module Installation Manual Dimensions and Clearances Specifications66.0 Specifications Cable DiagramsSNCDD-001.5 Cable SNCE-XXX CableSNCO-003 Cable SNCI-003 Cable SNCLI-003 Cable CMDX-XXX Cable CMDO-XXX Cable CDRO-XXX Cable TIA-XXX Cable DDS-XXX Cable TERM-H Head Terminator TERM-T Tail Terminator CMDS-XXX Cable CMMS-XXX Cable CFCS-XXX Cable CFCO-XXX Cable CFOS-XXX Cable Vendor Contact Information Index SymbolsFM-3 Programming Module Installation Manual

400508-02 specifications

The Emerson 400508-02 is a pivotal component in the realm of industrial automation and process control. It is designed to provide precise control and exceptional performance, meeting the demands of various industries, including oil and gas, food and beverage, and pharmaceuticals. This intelligent device is renowned for its reliability, accuracy, and user-friendly features.

One of the main features of the Emerson 400508-02 is its advanced connectivity options. The device is equipped with various communication protocols, such as HART, PROFIBUS, and Modbus, enabling seamless integration into existing systems. This flexibility allows operators to easily monitor and control processes in real-time, enhancing operational efficiency and reducing downtime.

The Emerson 400508-02 utilizes state-of-the-art sensor technologies that offer high accuracy and responsiveness. This results in improved measurement precision and faster response times, which are critical in ensuring optimal process control. The device is designed to handle a wide range of process conditions, making it suitable for diverse applications. Its robust design ensures that it can withstand harsh environments, including extreme temperatures and pressures.

Another notable characteristic of the Emerson 400508-02 is its intuitive user interface. The device typically features a digital display along with straightforward controls, allowing for easy configuration and troubleshooting. This user-friendly design minimizes the learning curve for operators and enhances overall productivity.

Additionally, the Emerson 400508-02 is built with advanced diagnostics capabilities. This system can monitor its own performance and send alerts for potential issues, enabling proactive maintenance strategies. By identifying problems before they lead to breakdowns, facilities can reduce maintenance costs and enhance operational uptime.

Incorporating Emerson’s commitment to sustainability, the 400508-02 is energy-efficient, helping businesses reduce their carbon footprint while maximizing process efficiency. With a focus on digital transformation, this device aligns with industry trends, incorporating IoT technologies that facilitate data collection and analysis for better decision-making.

In conclusion, the Emerson 400508-02 stands out in the industrial automation landscape due to its advanced features, connectivity options, robust design, and user-friendly interface. Its integration of cutting-edge technologies ensures that it meets the challenging demands of modern industrial environments, making it an essential tool for process optimization and efficiency.